Trek MADONE SL 2022 Service Manual Supplement Download | Manualshive

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2022 MADONE SL

SERVICE MANUAL SUPPLEMENT

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Summary of Contents for MADONE SL 2022

Page 1: ...2022 MADONE SL SERVICE MANUAL SUPPLEMENT ...

Page 2: ...ING Re apply threadlocker All reused fasteners with pre applied threadlocker must be cleaned with isopropyl alcohol and have new threadlocker applied Loctite 243 or equivalent before re assembly If a threadlocker is not applied the fasteners may loosen which could damage the bicycle and result in injury to the rider Legend apply grease apply threadlocker Nm torque value zip tie Contents Brake line...

Page 3: ...e 3 Attach the calliper to the fork Do not torque the mounting bolts fully until the calliper is aligned cor rectly Route the rear hose 1 Connect the calliper to the rear brake hose using a new barb and olive 2 Feed the hose through the grommet 3 Route the brake hose through the chainstay to the head tube 4 Attach the calliper to the bicycle Do not torque the mounting bolts fully until the callipe...

Page 4: ...W1044890 9 Flat head bolts W304515 10 eTap grommet plug W547906 Route the cables back to front 1 Feed each cable through the corresponding grommet 2 Route the rear shift cable through the seat stay to the head tube 3 Route the front shift cable through the seat tube to the head tube 4 Mark the front and rear shift cables with masking tape You will need to tell them apart when you assemble the head...

Page 5: ...at the top right Spacers required The table below contains BB crank combinations that require spacers Your bicycle may have other combinations that do not require spacers Crank BB inboard Spacers required Drive side Non drive side Shimano CeramicSpeed 24 mm 0 5 mm 0 5 mm SRAM DUB SRAM DUB 2 3 mm GXP Wheels MFG 1 0 mm non drive side washer drive side washer SRAM GXP cranks only Tool and spline comp...

Page 6: ...ace forward optional spacers 1 Expander plug W5257464 2 Spacer 5 mm 5253930 3 Stem as shown 564744 4 Routing spacer W5264867 5 Spacers 5 mm 5253093 6 Spacers 15 mm 5253094 7 Top cap black W5251927 8 Steerer stop bolt W318529 9 Steerer stop W5265664 10 Split ring W563834 11 Upper headset bearing W513538 12 Lower headset bearing W540243 ...

Page 7: ...e shift cables and brake lines through the split ring FB RB FD RD 5 Assemble the headset to the stem as shown on page 5 Make sure the stem is in its final position with the required spacers underneath 6 Cut the steerer tube 2 mm above the stem 2mm 7 Assemble the rest of the headset Do not tighten the expander plug fully 8 Attach the handlebars and levers 9 Tighten the expander plug screw to your d...

Page 8: ...5 9 6 1 2 13 12 9 10 11 8 7 4 3 6 5 14 17 15 16 NOTICE Carefully remove the covers with a paint safe plastic pry bar 1 Nut kit W569265 9 Damper carriage kit W564007 2 Cylindrical bushing 10 Damper housing 3 Washer 11 Damper 4 Wave washer 12 Buttonhead screw 5 Bolt 13 Flathead screw 6 Flanged bushing W561683 14 Adjustment slider W564294 7 Internal cover W565904 15 Bumper 598668 8 External cover bla...

Page 9: ...al 8 Seatpost 5 Nm 7 Nm 9 Nm 4 Nm 1 2 3 4 7 8 6 5 1 Wedge kit W574676 2 Bolt 3 Plate 4 Wedge bolts 5 Pinch bolt 6 Pinch bolt saddle tilt clamp ears 7x7 mm W524900 7 Seatpost tail W557630 8 Seat mast cap dark grey as shown W569842 ...

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