TRI tool 550 Series, Operation Manual

Page 1: ...Operation Manual 92 0116 Rev 210906 Model 550 Tube Severing Tool ...

Page 2: ... insist on developing tools and equipment that exceed your expectations of performance precision safety and durability As a full service engineering firm we are here to support you every step of the way For more information on engineered solutions products and trainings visit tritool com or contact our engineers at 1 916 288 6100 ...

Page 3: ...ns 8 General Description 10 Specifications 11 Maintenance 13 Operation 14 Reparis and Replacement 17 Air Drive Assembly 19 Troubleshooting 20 Accessories 22 Illustrated Parts Breakdown 23 Metabo Safety Instructions 47 92 0116 Rev 210906 Model 550 Tube Severing Tool ...

Page 4: ...a third party are subject strictly to the third party s warranty for those goods Seller makes no warranty and disclaims all statutory or implied warranties for these goods including the implied warranties of merchantability freedom from patent infringement and fitness for a particular purpose Neither this warranty nor any other warranty expressed or implied including implied warranties of mechanic...

Page 5: ...en returning the defective Goods that it is suitably packed fully insured and transportation and insurance prepaid in accordance with instructions issued by Seller Seller at its sole option will either repair or replace any Goods authorized for return to Seller Such repair replacement or credit shall be Buyer s sole remedy for defective Goods Buyer must promptly provide Seller with all information...

Page 6: ...s in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur Safety Symbols The manual may contain one or more safety symbols These symbols and the associated text warn you of po...

Page 7: ...e of safety glasses HOT SURFACE HOT SURFACE Indicates a hazardous situation that hot surfaces may be present SHOCK HAZARD ARC FLASH SHOCK HAZARD High voltage Entry by authorized personnel only Appropriate PPE and tools required when working on this equipment GLOVES GLOVES Indicates a hazardous situation that requires glasses ...

Page 8: ...e Wear safety glasses Do not wear loose clothing or jewelry Wear nonskid footwear Put long hair in a cap or a net to make sure hair does not get tangled in equipment Personnel Only personnel who are trained or are being trained may operate the equipment Keep the operation manual available where the equipment is used The operator must read the operation manual before using the equipment The equipme...

Page 9: ...ting the equipment do no load tests and feed function checks Tool Use Use the right tool and tool bit for the job Contact Tri Tool to help with your application Keep the tool bits fully engaged in the tool bit holders Loose bits are sharp and can cause cuts or punctures Disconnect power supply during setup and maintenance Use all Stop or Shut off features available when changing or adjusting tool ...

Page 10: ...in areas where access to and around the tube is limited The Model 550 uses a cutter wheel to sever the tube Normal operation does not produce chips The Model 550 is powered by Tri Tool Inc pneumatic electrical or manual Drive Units The Model 550 features an automatic feed which permits an even pressure on the cutting wheel during operation ...

Page 11: ...Severing Tool 92 0116 Rev 210906 11 4 SPECIFICATIONS A 6 70 107 2mm 75 19 1mm B C 1 31 33 3mm Air Drive Width Center of the cut Head can be positioned to every 120 when needed Figure 1 Model 550 00 Tube Severing Tool ...

Page 12: ... 53 115 1 mm 2 38 60 5 mm 1 53 38 9 mm 2 47 lb 1 12 kg 550 12 01 1067 3 4 19 1 mm 4 63 117 6 mm 2 50 63 5 mm 1 53 38 9 mm 2 65 lb 1 20 kg 550 14 01 1075 7 8 22 2 mm 4 88 124 0 mm 2 63 66 8 mm 1 53 38 9 mm 2 94 lb 1 33 kg 550 16 01 1068 1 25 4 mm 5 02 127 5 mm 2 75 69 9 mm 1 53 38 9 mm 3 16 lb 1 43 kg 550 18 01 1069 1 1 8 28 6 mm 5 88 149 4 mm 3 13 79 5 mm 1 53 38 9 mm 4 22 lb 1 91 kg 550 20 01 107...

Page 13: ...f oil Use a clean non detergent oil preferably SAE 10 90 SSU or lighter Replace the Cutting Wheel if it is worn or damaged The Cutting Wheel life depends upon the tube material wall thickness and operator s experience Replace short and long bearing plugs when they are worn damaged or if there are scratches on the tube being cut ...

Page 14: ...0 055 1 4 mm 0 055 1 4 mm 550 06 3 8 9 5 mm 0 065 1 7 mm 0 055 1 4 mm 0 055 1 4 mm 550 08 1 2 12 7 mm 0 090 2 3 mm 0 075 1 9 mm 0 075 1 9 mm 550 10 5 8 15 9 mm 0 125 3 2 mm 0 100 2 6 mm 0 100 2 6 mm 550 12 3 4 19 1 mm 0 095 2 4 mm 0 085 2 2 mm 0 085 2 2 mm 550 14 7 8 22 2 mm 0 120 3 0 mm 0 100 2 6 mm 0 100 2 6 mm 550 16 1 25 4 mm 0 095 2 4 mm 0 085 2 2 mm 0 085 2 2 mm 550 18 1 1 8 28 6 mm 0 105 2 ...

Page 15: ...void the warranty Connecting and Disconnecting the Drive System The series of Model 550 Tube Cutters have a quick disconnect drive mounting system The drive units which have a mating quick disconnect are universal They operate with any Model 550 size WARNING WARNING Disconnect the Drive Unit from its power source only when installing or removing it from the Model 550 Tube Cutter to decrease the ri...

Page 16: ...n 5 If you miss align realign the slot 6 Load the Model 550 around the tube to be cut 7 Apply a light force to make sure that the Model 550 is over the tube 8 Hold the Model 550 perpendicular to the surface of the tube to be cut 9 Turn on the power for the Model 550 and begin the tube sever 10 After the tube has severed continue rotation observing the cutting wheels until they have returned to the...

Page 17: ...to rotate the cutter carriage to the desired position Cutter Wheel Securing Screw Cutter Wheel Figure 3 Replacement of the Cutter Wheel 2 Rotate the Cutter Carriage Assy until you see the Cutting Wheel and the cutter Wheel Securing Pin access hole Refer to Fig 3 3 Take a small screwdriver and a pair of needle nose pliers to remove the Wheel Securing Pin 4 Insert a pair of needle nose pliers and th...

Page 18: ...906 18 Replacement of the Bearing Plugs 1 Rotate the Cutter Carriage Assy until the worn Bearing Plug is seen 2 Press out the worn Bearing Plug 3 Press in the new Bearing Plug Bearing PLug Figure 4 Replacement of the Bearing Plug ...

Page 19: ... the Drive Shaft and the Motor Shaft Assembly of the Drive Assy 1 Press Roll Pin partly into one side of hole in Drive Shaft Be careful not to protrude into inside diameter Motor Shaft Drive Shaft Bayonet Mounting Tube Spring Roll Pin P N 32 0024 Motor Threads Figure 5 Pin Placement 2 Position Drive Shaft onto the Motor Shaft and press Roll Pin into the Shafts 3 Recess the Roll Pin slightly below ...

Page 20: ...equired A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge...

Page 21: ...he hydraulic supply pressure is too low The hydraulic filter is plugged The hydraulic line size is insufficient The hydraulic line is too long Problem Tool Bit does not Reach the Work Incorrect tool blocks are installed for the size of the pipe or tube being worked on Incorrect tool bit is installed Problem Hydraulic Motor does not Start The hydraulic power supply is shut off The hydraulic motor i...

Page 22: ...e Model 550 Tube Cutters and are available from TRI TOOL INC Portable Air Filter P N 75 0115 Drive Assembly Air P N 04 0084 Shaft Assembly 18 Flexible P N 14 0036 Motor Assembly Cordless 18V P N 58 0347 A Filter Regulator Lubricator FRL is required to protect the warranty on all TRI TOOL INC air driven tools ...

Page 23: ...Tube Severing Tool 92 0116 Rev 210906 23 11 ILLUSTRATED PARTS BREAKDOWN MODEL 550 03 04 05 AND 06 TUBE SEVERING TOOL ASSEMBLY P N 01 XXXX 20 15 21 23 19 26 14 6 11 12 1 2 10 9 8 5 13 24 22 18 17 10 9 4 25 7 3 16 ...

Page 24: ...139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTER 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 ARM CUTTER 1 14 19 0355 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 6 32 X 1 3 20 33 0024 SCREW CAP 8 32 X 1 3 21 33...

Page 25: ...1 8 40 0139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTER 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 ARM CUTTER 1 14 19 0438 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 6 32 X 1 3 20 33 0024 SCREW CAP 8 32 X 1...

Page 26: ...139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTER 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 ARM CUTTER 1 14 19 0439 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 6 32 X 1 3 20 33 0024 SCREW CAP 8 32 X 1 3 21 33...

Page 27: ...1 8 40 0139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTER 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 ARM CUTTER 1 14 19 0351 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 6 32 X 1 3 20 33 0024 SCREW CAP 8 32 X 1...

Page 28: ...TRI TOOL INC 92 0116 Rev 210906 28 MODEL 550 08 TUBE SEVERING TOOL ASSY P N 01 1065 20 15 21 23 19 26 14 6 11 12 1 2 10 9 8 5 13 24 22 18 17 10 9 4 25 7 3 16 ...

Page 29: ...CARRIAGE 1 8 40 0141 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0009 WHEEL CUTTER 3 4 1 12 62 0069 CAM ASSEMBLY AUTOFEED 1 13 63 0085 ARM CUTTER 14 19 0306 HOUSING MAIN 1 15 24 0527 PLATE RETAINING 1 16 32 0206 PIN DOWEL 1 4 DIA X 5 8 2 17 32 0170 PIN DOWEL 1 4 DIA X 1 1 2 1 18 32 0188 PIN TRIPPER 1 8 2 19 33 0024 SCREW CAP 8 32 X 1 4 20 33 0025 SCREW CAP ...

Page 30: ...TRI TOOL INC 92 0116 Rev 210906 30 MODEL 550 10 12 14 AND 16 TUBE SEVERING TOOL ASSEMBLY P N 01 10XX 18 14 20 21 19 25 13 5 11 1 2 9 8 12 23 22 17 15 9 10 7 24 6 3 16 4 ...

Page 31: ... SPRING TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 2 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0070 CAM ASSEMBLY FEED 1 12 63 0085 ARM CUTTER 1 13 19 0307 HOUSING MAIN 1 14 24 0528 PLATE RETAINING 1 15 32 0206 PIN DOWEL 1 4 DIA X 5 8 2 16 32 0170 PIN DOWEL 1 4 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 ...

Page 32: ...TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 2 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0079 CAM ASSEMBLY FEED 1 12 63 0086 ARM CUTTER 1 13 19 0308 HOUSING MAIN 1 14 24 0529 PLATE RETAINING 1 15 32 0206 PIN DOWEL 1 4 DIA X 5 8 2 16 32 0170 PIN DOWEL 1 4 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 0927 SCR...

Page 33: ... SPRING TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 2 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0079 CAM ASSEMBLY FEED 1 12 63 0086 ARM CUTTER 1 13 19 0341 HOUSING MAIN 1 14 24 0574 PLATE RETAINING 1 15 32 0206 PIN DOWEL 1 4 DIA X 5 8 2 16 32 0170 PIN DOWEL 1 4 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 ...

Page 34: ...TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 2 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0058 CAM ASSEMBLY FEED 1 12 63 0084 ARM CUTTER 1 13 19 0305 HOUSING MAIN 1 14 24 0525 PLATE RETAINING 1 15 32 0206 PIN DOWEL 1 4 DIA X 5 8 2 16 32 0170 PIN DOWEL 1 4 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 0927 SCR...

Page 35: ...Model 550 Tube Severing Tool 92 0116 Rev 210906 35 MODEL 550 18 20 24 AND 28 TUBE SEVERING TOOL ASSEMBLY 18 14 20 21 19 25 13 5 11 1 2 9 8 12 23 22 17 15 9 10 7 24 6 3 16 4 ...

Page 36: ...TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 4 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0075 CAM ASSEMBLY FEED 1 12 63 0084 ARM CUTTER 1 13 19 0336 HOUSING MAIN 1 14 24 0575 PLATE RETAINING 1 15 32 0206 PIN DOWEL 1 4 DIA X 5 8 2 16 32 0170 PIN DOWEL 1 4 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 0927 SCR...

Page 37: ... SPRING TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 4 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0076 CAM ASSEMBLY FEED 1 12 63 0088 ARM CUTTER 1 13 19 0337 HOUSING MAIN 1 14 24 0576 PLATE RETAINING 1 15 32 0206 PIN DOWEL 1 4 DIA X 5 8 2 16 32 0170 PIN DOWEL 1 4 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 ...

Page 38: ...TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 4 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0077 CAM ASSEMBLY FEED 1 12 63 0088 ARM CUTTER 1 13 19 0338 HOUSING FEED 1 14 24 0577 PLATE RETAINING 1 15 32 0175 PIN DOWEL 3 8 DIA X 5 8 2 16 32 0148 PIN DOWEL 3 8 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 0927 SCR...

Page 39: ... SPRING TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 4 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0078 CAM ASSEMBLY FEED 1 12 63 0089 ARM CUTTER 1 13 19 0339 HOUSING FEED 1 14 24 0578 PLATE RETAINING 1 15 32 0175 PIN DOWEL 3 8 DIA X 5 8 2 16 32 0148 PIN DOWEL 3 8 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 ...

Page 40: ...TRI TOOL INC 92 0116 Rev 210906 40 MODEL 550 32 TUBE SEVERING TOOL P N 01 1073 18 14 20 21 19 25 13 5 11 1 2 9 8 12 23 22 17 15 9 10 7 24 6 3 16 4 ...

Page 41: ... SPRING TORSION 1 8 54 0272 PLUG SHORT BEARING 2 9 54 0273 PLUG LONG BEARING 4 10 61 0009 WHEEL CUTTER 3 4 1 11 62 0078 CAM ASSEMBLY FEED 1 12 63 0089 ARM CUTTER 1 13 19 0340 HOUSING FEED 1 14 24 0579 PLATE RETAINING 1 15 32 0175 PIN DOWEL 3 8 DIA X 5 8 2 16 32 0148 PIN DOWEL 3 8 DIA X 1 1 2 1 17 32 0188 PIN TRIPPER 1 8 1 18 33 0032 SCREW CAP 10 24 X 1 4 19 33 0033 SCREW CAP 10 24 X 1 1 4 2 20 33 ...

Page 42: ...TRI TOOL INC 92 0116 Rev 210906 42 TUBE CUTTER DRIVE ASSEMBLY P N 04 0084 1 2 3 4 5 6 ...

Page 43: ...e Assembly Tube Cutter P N 04 0084 Item No Part No Description Qty 1 20 0281 SHAFT DRIVE 1 2 22 0073 TUBE BAYONET MOUNTING 1 3 32 0024 PIN ROLL 1 8 DIA X 1 2 1 4 40 0143 SPRING COMPRESSION 1 5 54 0127 COUPLING MALE QD TO 1 4 EPIPE 1 6 57 0123 MOTOR AIR PISTOL 800RPM 1 ...

Page 44: ...ssembly Cordless 18V 550 P N 58 0347 Item No Part No Description Qty 1 20 1451 SHAFT DRIVE 1 2 27 1569 ADAPTER BAYONET 1 3 30 6142 BATTERY METABO 18V 5 2AH 1 4 33 0040 SCREW CAP 1 4 20 X 3 4 1 5 40 0143 SPRING COMPRESSION 1 6 58 0317 MOTOR CORDLESS 18V METABO 1 NOT SHOWN 30 6143 CHARGER METABO 18V 5 2AH 120V 1 ...

Page 45: ... 1064 MODEL 550 05 TUBE CUTTER 1 4 01 1009 MODEL 550 06 TUBE CUTTER 1 5 01 1065 MODEL 550 08 TUBE CUTTER 1 6 01 1066 MODEL 550 10 TUBE CUTTER 1 7 01 1067 MODEL 550 12 TUBE CUTTER 1 8 01 1068 MODEL 550 16 TUBE CUTTER 1 9 04 0084 DRIVE ASSY TUBE CUTTER 1 10 09 0014 SPARE PARTS KIT 1 11 14 0036 SHAFT ASSEMBLY 18 FLEXIBLE 1 12 36 0128 PLIERS NEEDLE NOSE 1 13 36 0130 SCREW DRIVER 1 14 86 0064 CASE 1 ...

Page 46: ...0 10 TUBE CUTTER 1 7 01 1067 MODEL 550 12 TUBE CUTTER 1 8 01 1075 MODEL 550 14 TUBE CUTTER 1 9 01 1068 MODEL 550 16 TUBE CUTTER 1 10 01 1069 MODEL 550 18 TUBE CUTTER 1 11 01 1070 MODEL 550 20 TUBE CUTTER 1 12 01 1071 MODEL 550 24 TUBE CUTTER 1 13 01 1072 MODEL 550 28 TUBE CUTTER 1 14 01 1073 MODEL 550 32 TUBE CUTTER 1 15 04 0084 DRIVE ASSEMBLY TUBE CUTTER 1 16 09 0015 SPARE PARTS KIT 1 17 14 0036 ...

Page 47: ...l 550 Tube Severing Tool 92 0116 Rev 210906 47 12 METABO SAFETY INSTRUCTIONS Refer to the Instruction Manual that came with the Metabo Cordless Drill Driver for operation instructions and safety procedures ...

Page 48: ...s can result in serious injury Never lock or tie down any safety triggers SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose artic...