TRI tool BEVELMASTER 214B, Manual

Page 1: ...UTIONS 3 GENERAL DESCRIPTION 6 SPECIFICATIONS 7 SETUP AND OPERATION 20 CUTTING SPEEDS AND FEEDS 26 TOOL BITS 28 JAW BLOCKS RAMPS AND ADAPTERS 38 MAINTENANCE 40 TROUBLESHOOTING 43 ACCESSORIES 45 ILLUSTRATED PARTS BREAKDOWN 46 TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover ...

Page 2: ...Copyright 2014 Proprietary property of TRI TOOL INC No reproduction use or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL INC ...

Page 3: ...hes and other safety devices should always be used when appropriate Use safety glasses Do not operate cutting tools without eye protection Dress properly Do not wear loose clothing or jewelry They can be caught in rotat ing and moving parts Avoid slippery floors or wear nonskid footwear If you have long hair wear protective hair covering to contain it WORK AREA Keep the work area clean Keep the ar...

Page 4: ...driven power sources Avoid damage to hydraulic lines Keep quick disconnects clean Grit contamination causes malfunctions Air tools Check the exhaust muffler Broken or damaged mufflers can restrict air flow or cause excessive noise Use air motors only with a filtered lubricated and regulated air supply Dirty air low pressure air or over pressure air will cause malfunctions including delayed startin...

Page 5: ...o clear chips to make adjustments or to check surface finish A machine designed to cut steel will not stop for a hand or an arm Handle chips with care Chips have very sharp edges and are hot Do not try to pull chips apart with your hands they are very tough Avoid unintentional starts Do not carry or handle tools with your hand on the operating switches or levers Do not lay the tool down in a manne...

Page 6: ...nd has the option for a pneumatic electric 115V 230V heavy duty and or hydraulic drive motor positioned in a right angle to the lathe head The machining operations can be performed either separately or simultaneously The Model 214B BEVELMASTER is available in the following configurations Model 214B BEVELMASTER Configurations P N Power 01 1141 Air 01 1977 Hydraulic 01 1978 Electric 115V AC H D 40 6...

Page 7: ...ding the more stringent nuclear codes may be machined using the Model 214B The various interchangeable jaw blocks ramps and adapters will secure the Model 214B Pipe Beveler to pipe and tubing having an inside diameter ranging from 4 101 6 mm through 14 08 357 6 mm The expanding mandrel provides fast accurate self centering and alignment to the pipe or tubing to be machined No additional restrainin...

Page 8: ...Valve 10 60 269 3 mm 23 23 590 1 mm 15 35 389 9 mm Rotating DIA MODEL 214B BEVELMASTER WITH AIR MOTOR ATTACHED Weight 80 lbs 36 3 kg Clearances and Dimensions Maximum Rotating Head DIA 15 35 389 9 mm Length parallel to axis of pipe 21 25 539 8 mm Length Over Motor 31 00 787 4 mm Maximum Width 10 60 269 3 mm 10 85 275 6 mm ...

Page 9: ...than 3 44 87 4 mm and the O D is less than 14 00 355 6 mm Contact Tri Tool for heavier wall procedures Counterboring Operations The tool will counterbore pipe and tubing with an I D range of 3 44 87 4 mm to 13 75 330 2 mm Material Cutting Capability Mild steels chrome steels Rc 35 max stainless steel copper nickel alloys and aluminum without limitations except size and wall thickness as specified ...

Page 10: ...d handle Maximum Feed Travel 2 00 50 8 mm Mounting Manually actuated draw rod expands mandrel ramps and jaw blocks Drive System Gear Driven Pneumatic Motor Free Speed 310 RPM Maximum HP Speed 155 RPM 110V and 220V Electric Drive and Hydraulic Motor Drive are also available Power Requirements Pneumatic motor requires 85 cfm 40 L s air supply at 90 psi 621 kPa for maximum horsepower delivery Air sup...

Page 11: ...ight 87 lbs 39 5 kg Clearance and Dimensions Maximum Rotating Head DIA 15 35 389 9 mm Length Parallel to Axis of Pipe 21 25 539 8 mm Length Over Motor 20 50 509 3 mm Maximum Width 10 60 269 3 mm Model 214B with an Electric Motor 15 35 389 9 mm Rotating DIA 21 25 539 8 mm 10 60 269 3 mm 20 05 509 3 mm 10 85 275 8 mm ...

Page 12: ... 3 328 84 6 mm to 14 00 355 6 mm Material Cutting Capabilities Mild steels chrome steels Rc 35 max stainless steel copper nickel alloys and aluminum without limitations except size and wall thickness as specified Inconel and some other high temperature alloys may require special procedures as a function of wall thickness and type of end preparation Contact TRI TOOL Inc Engineering Department for d...

Page 13: ...1 mm per revolution of the feed handle Maximum Feed Travel 2 00 50 8 mm Mounting Manually actuated draw rod expands mandrel ramps and jaw blocks Drive System Gear Driven Electric Motor Free Speed 150 RPM Maximum H P Speed 100 RPM Power Requirements 115 VAC 40 60 Hz 2300 Watt Rated Supply 230 VAC 40 60 Hz 2300 Watt Rated Supply All 115V Motors require a minimum of a 20 amp circuit ...

Page 14: ...lbs 45 4 kg Model 214B with a Hydraulic Motor 15 35 389 9 mm Rotating DIA 21 25 539 8 mm 10 85 275 6 mm 13 57 344 7 mm 10 60 269 3 mm Clearance and Dimensions Maximum Rotating Head DIA 15 35 389 9 mm Length parallel to axis of pipe 21 25 539 8 mm Length Over Motor 13 57 344 7 mm Maximum Width 10 60 269 3 mm ...

Page 15: ...ay be handled provided the ID is greater than 3 44 87 4 mm and the OD is less than 14 00 355 6 mm Contact TRI TOOL Inc for heavier wall procedures Counterboring Operations The tool will counterbore pipe and tubing with an ID range of 3 328 84 6 mm to 14 00 355 6 mm Material Cutting Capabilities Mild steels chrome steels Rc 35 max stainless steel copper nickel and aluminum without limitations other...

Page 16: ...n min 14 00 355 6 mm 5 RPM 4 00 101 6 mm 16 RPM Feeds Manual Feed handle is in line at the back of the machine Feed Rate 083 2 1 mm per revolution of the feed handle Maximum Feed Travel 2 00 50 8 mm Mounting Manually actuated draw rod expands mandrel ramps and jaw blocks Drive System Gear Driven Hydraulic Motor Free Speed 550 RPM Maximum H P Speed 155 RPM ...

Page 17: ...er Requirements Requires separate hydraulic power supply Reference the Tri Tool Inc Model 765RVC Flow 3 gpm 19 L s 15 gpm 94 L s 1500 PSI 10 342 kPa 15 gpm 94 L s 20 gpm 1 265 L s 1000 PSI 6895 kPa Temperature Maximum Operating Temperature 180 F 82 C ...

Page 18: ...s on the basic air supply Keep the water trap drained filter cleaned and the lubricator oil reservoir filled so there s a drop of oil every two 2 to five 5 seconds If the unit is to be left idle for 24 hours or more after being run on wet air it is advisable to squirt oil directly into the air motor inlet and run the motor for two 2 to three 3 seconds This will prevent rusting and freezing of the ...

Page 19: ...ID of the pipe to be prepped Install the mandrel assembly into the pipe In order to avoid cutting the jaw blocks during the machining operation the mandrel must be installed beyond the end preparation location Tighten the draw nut to force the jaw blocks out to the ID of the pipe or tube Tool Bits Attach the tool holders in the appropriate position Select the tool bit s required to machine the pip...

Page 20: ...l bit holders The beveling tool bit should be installed in the steel tool holder Tool Bit Installation Tool Holder Aluminum Cutting Edge Tool Bit Beveling Rotation Cutting Edge Tool Bit Counterbore Deburring Tool Holder Steel When performing any multiple machining operation such as facing beveling and or counterboring the counterbore tool bit should be installed to lead the bevel tool bit Insert t...

Page 21: ... 214B gently onto the mandrel assembly until it comes to a solid stop against the torque acceptance keys Rotate the Model 214B as required to engage the torque acceptance keys with the slots in the mandrel shaft Since the mandrel shaft will contact the torque acceptance keys before the feed nut engages the mandrel shaft threads caution should be taken not to force or allow the machine to impact th...

Page 22: ...red until the torque acceptance keys are riding snugly in the slots in the mandrel shaft Run the feed in and out to insure that the torque acceptance keys are not so tight that the feed is impaired Retighten the cap screws to retain the new setting Rotate the feed handle clockwise to engage the feed nut with the thread on the Mandrel shaft The Model 214B with the mandrel assembly installed may be ...

Page 23: ...he tool bit s and the mandrel MACHINING SEQUENCE Electric Motor Attach the power cord to the proper AC outlet Depress the trigger Adjust the cutting speed by rotating the speed control dial on the trigger Air Motor Attach the proper air supply line to the Model 214B Depress the air motor trigger DO NOT OVERRIDE THE DEADMAN SWITCH Locking down obstructing or in any way defeating the deadman switch ...

Page 24: ...d tool bit damage the feed rate should be very slow until all of the tool bit s are in contact with the pipe continually during at least one full revolution Continue rotating the feed handle clockwise until the end of the pipe is completely machined The axial feed rate of the tool bit is 0023 06 mm for each graduation or 083 2 11 mm for each complete revolution of the feed handle Continue machinin...

Page 25: ... it should be turned upside down and the chips and or other debris removed after each cutting operation has been completed Tool life may be severely shortened unless chips and or other debris that have been deposited on the cutting head during the machining operation are removed Loosen the Mandrel draw nut to release the mandrel from the pipe Slowly pull the Model 214B and the mandrel from the end...

Page 26: ...ers per minute for Stainless steels in general when no coolant is allowed all heavy wall tube and some chrome molybdenum steels Use 250 surface inches per minute 6350 surface millimeters per minute for Mild steels and some thin wall stainless steels when coolants are permitted and applied Use 300 surface inches per minute 7620 surface millimeters per minute for Aluminum and some thin wall mild ste...

Page 27: ...ant for longer tool bit life when cutting through flame cut or out of square pipe ends Use adequate feed 003 08 mm to 006 15 mm per revolution thereafter to establish a continuous chip cut If the feed is too light only light stringer chips will be removed If the feed is too heavy the drive will start to overload and the chip will start to have a rough or torn appearance ...

Page 28: ...28 TRI TOOL INC 92 1500 Rev 140425 TOOL BITS Facing Model 214B Tool Bit Fac ing or Land Cutting Edge Pipe ...

Page 29: ...312 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID CS DURABIT4 3 312 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID SS 99 2917 3 312 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID SS 99 2979 3 312 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID Copper 99 4537 M42 Colbalt High Heat Tool Bits are available ...

Page 30: ...30 TRI TOOL INC 92 1500 Rev 140425 Counterbore Model 214B Tool Bit Counterbore Cutting Edge Pipe ...

Page 31: ... 99 2908 D URAB IT4 3 328 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID S S 99 2921 99 2917 3 328 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID S S 99 2981 99 2979 4 460 ID through 14 000 ID 113 3 mm ID through 355 6 mm ID C S 99 2909 D URAB IT4 4 460 ID through 14 000 ID 113 3 mm ID through 355 6 mm ID S S 99 2922 99 2917 4 460 ID through 14 000 ID 113 3 mm ID through 355 6 mm ID S S ...

Page 32: ...32 TRI TOOL INC 92 1500 Rev 140425 ID Chamfer Model 214B Tool Bit ID Chamfer Cutting Edge Pipe ...

Page 33: ...mm ID CS 99 2911 DURABIT4 4 460 ID through 14 000 ID 113 3 mm ID through 355 6 mm ID CS 99 2912 DURABIT4 3 328 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID SS 99 2924 99 2917 4 460 ID through 14 000 ID 113 3 mm ID through 355 6 mm ID SS 99 2925 99 2917 3 328 ID through 14 000 ID 84 1 mm ID through 355 6 mm ID SS 99 2984 99 2979 4 460 ID through 14 000 ID 113 3 mm ID through 355 6 mm ID SS 9...

Page 34: ...34 TRI TOOL INC 92 1500 Rev 140425 J Bevel Model 214B Cutting Edge Tool Bit J Bevel Pipe ...

Page 35: ...m ID C S 99 2915 D URAB IT4 3 328 ID through 13 625 ID 84 1 mm ID through 346 1 mm ID C S 29 2916 D URAB IT4 3 328 ID through 12 750 ID 84 1 mm ID through 323 9 mm ID S S 99 2928 99 2917 3 328 ID through 13 625 ID 84 1 mm ID through 346 1 mm ID S S 99 2929 99 2917 3 328 ID through 12 750 ID 84 1 mm ID through 323 9 mm ID S S 99 2986 99 2979 3 328 ID through 13 625 ID 84 1 mm ID through 346 1 mm ID...

Page 36: ...Bevel and Face Range Pipe or Tube Material 37 1 2 Bevel Tool Bit P N Facing Tool Bit P N 3 312 ID through 13 375 ID 84 1 mm ID through 339 7 mm ID C S 99 3341 D URAB IT4 3 312 ID through 13 375 ID 84 1 mm ID through 339 7 mm ID S S 99 3338 99 2917 3 312 ID through 13 375 ID 84 1 mm ID through 339 7 mm ID S S 99 3342 99 2979 ...

Page 37: ...ange Pipe or Tube Material 45 Bevel Tool Bit P N Facing Tool Bit P N 3 312 ID through 13 375 ID 84 1 mm ID through 339 7 mm ID C S 99 3343 D URAB IT4 3 312 ID through 13 375 ID 84 1 mm ID through 339 7 mm ID S S 99 3344 99 2917 3 312 ID through 13 375 ID 84 1 mm ID through 339 7 mm ID S S 99 3345 99 2979 45 Bevel Tool Bit Chart Bevel Only Range Pipe or Tube Material 45 Bevel Tool Bit P N 3 312 ID ...

Page 38: ...38 TRI TOOL INC 92 1500 Rev 140425 Jaw Blocks Ramps and Adapters Jaw Block Ramp Adapter JAW BLOCKS RAMPS AND ADAPTERS ...

Page 39: ...9 3 mm 48 0520 08 0186 N A 6 17 thru 7 24 156 7 mm thru 183 9 mm 48 0520 08 0187 N A 7 14 thru 8 21 181 4 mm thru 208 5 mm 48 0520 08 0188 N A 8 11 thru 9 18 206 0 mm thru 233 2 mm 48 0520 N A 08 0189 9 10 thru 10 17 231 1 mm thru 258 3 mm 48 0520 08 0185 08 0189 10 07 thru 11 14 255 8 mm thru 283 0 mm 48 0520 08 0186 08 0189 11 04 thru 12 11 280 4 mm thru 307 6 mm 48 0520 08 0187 08 0189 12 01 th...

Page 40: ...quate filter regulator lubricator FRL to be used in the air supply line The motor warranty is void if damage occurs from contaminated air or lack of lubrication When the Model 214B is operated in the vertical position cutting head up it should be turned upside down and the chips and or other debris removed after each bevel has been completed Clean Off Areas Tool life may be severely shortened unle...

Page 41: ...r supply must flow through a filter regulator lubricator FRL unit or separate units before arriving at the air motor The FRL unit must be maintained as required frequency dependent on the basic air supply to keep the water trap drained filter cleaned and the lubricator oil reservoir filled so that a drop of oil every 2 to 5 seconds is flowing When the Model 214B BEVELMASTER is to be left idle for ...

Page 42: ...ir motor requires a Class 2 lubricant viscosity of 100 to 200 SSU at 100 F 38 C minimum aniline point of 200 F 93 C TRI TOOL INC Air Tool Lubricant P N 68 0022 AMOCO American Industrial Oil No 32 Atlantic Richfield Duro Oil S 150 Chevron A W Machine Oil 32 Exxon Nuto H32 Shell Tellus Oil 32 The bearings in the air or electric motor are sealed and do not require any lubrica tion ...

Page 43: ... fast Cutting fluid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem The Surface Finish is Rough The tool bit is dull chipped etc Metal buildup on the cutting edge of the tool bit is...

Page 44: ...ressure is not tight enough Scale and or other foreign material is present on the pipe tube Weld seams swelling or bumps are preventing full contact of the collet Dull Tool Bits are causing extra force in the axial and or radial direction Problem There s a Loss of Air Power The air supply pressure is too low The air filter is plugged The air line size is insufficient The air line is too long Probl...

Page 45: ... are available from TRI TOOL Inc Dial Indicator Kit Elbow Mandrel Adjustable Pin Kit Elbow Mandrel Assembly Small Elbow Mandrel Kit Elbow Mandrel Pointer Kit Elbow Mandrel Squaring Plate Kit Flange Facer Kit ID Tracking Module Kit Miter Mandrel Kit Portable Air Caddy Single Point Kit Sleeve Mandrel Kit 4 12 pipe Sleeve Mandrel Kit 8 12 pipe ...

Page 46: ...46 TRI TOOL INC 92 1500 Rev 140425 MODEL 214B BEVELMASTER P N 01 1141 ILLUSTRATED PARTS BREAKDOWN 1 2 3 4 5 ...

Page 47: ...6 0528 MANDREL ASSY 214B 1 3 49 0393 HOLDER ASSY TOOL STEEL 1 4 49 0995 HOLDER ASSY TOOL ALUM 2 5 57 0168 MOTOR ASSY AIR INLINE 310RPM 1 NOT SHOWN 05 1270 SHIPPING KIT 212B 214B 1 30 0105 LABEL ROTATION 1 30 0727 LABEL CASE 1 30 0887 PLATE DATA BEVELMASTER 1 30 2061 LABEL TRI TOOL 1 30 4712 LABEL PATENT 214B 1 33 0995 SCREW DRIVE 2 X 3 16 4 86 0133 CASE 212B 214B 1 ...

Page 48: ...48 TRI TOOL INC 92 1500 Rev 140425 MODEL 214B SUB ASSEMBLY P N 02 2115 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 23 22 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 13 ...

Page 49: ...6 BEARING ROLLER 2 14 29 0229 BEARING TAPERED CONE 4 1 2 ID X 27 32 1 15 29 0232 BEARING TAPERED CONE 1 ID X 9 16 2 16 30 0300 RING RETAINING INTERNAL 1 17 31 0091 KEY BRONZE 2 18 31 0092 KEY SQUARE 1 19 33 0038 SCREW CAP 1 4 20 X 50 2 20 33 0042 SCREW CAP 1 4 20 X 1 00 4 21 33 0043 SCREW CAP 1 4 20 X 1 25 4 22 33 0047 SCREW CAP 1 4 20 X 2 25 3 23 33 0057 SCREW CAP 5 16 18 X 1 25 4 24 33 0284 SCRE...

Page 50: ...ED CUP 6 OD X 21 32 1 42 29 0233 BEARING TAPERED CUP 1 31 32 OD X 3 8 2 43 32 0304 PIN LK 1 44 33 0507 SCREW SET 1 4 20 X 1 CUP PT 1 NOT SHOWN 05 1270 SHIPPING KIT 1 36 0007 WRENCH L 5 32 HEX 1 36 0008 WRENCH L 3 16 HEX 1 36 0010 WRENCH L 1 4 HEX 1 36 0020 WRENCH T 5 32 HEX 1 36 0021 WRENCH T 3 16 HEX 1 36 0023 WRENCH T 1 4 HEX 1 36 0042 WRENCH COMBINATION 7 8 1 36 0062 WRENCH L 9 16 HEX 1 86 0133...

Page 51: ...09 15 5 MM 3 08 0186 BLOCK ASSEMBLY JAW AL 1 096 27 8 MM 3 08 0187 BLOCK ASSEMBLY JAW AL 1 583 40 2 MM 3 08 0188 BLOCK ASSEMBLY JAW AL 2 070 52 6 MM 3 08 1064 BLOCK ASSEMBLY JAW AL 2 570 62 3 MM 3 2 08 0189 BLOCK ASSEMBLY ADAPTER 3 3 11 0060 ROD ASSEMBLY DRAW 1 4 13 0309 MANDREL 1 5 24 0799 PLATE BUTT 1 6 33 0928 SCREW SET 1 4 20 X 3 8 H DOG 2 7 40 0172 SPRING EXTENSION 1 8 48 0520 BLOCK RAMP 3 ...

Page 52: ...der Assembly Steel P N 49 0393 Item Part No No Description Qty TOOL HOLDER ASSEMBLY STEEL P N 49 0393 1 33 0041 SCREW CAP 1 4 20 X 7 8 4 2 33 0057 SCREW CAP 5 16 18 X 1 1 4 4 3 33 0518 SCREW SET 5 16 18 X 3 4 CUP PT 17 4 49 0307 HOLDER TOOL STEEL 1 3 1 2 4 ...

Page 53: ...der Assembly Aluminum P N 49 0995 Item Part No No Description Qty TOOL HOLDER ASSEMBLY ALUMINUM P N 49 0995 1 33 0041 SCREW CAP 1 4 20 X 7 8 4 2 33 0057 SCREW CAP 5 16 18 X 1 1 4 4 3 33 0518 SCREW SET 5 16 18 X 3 4 CUP PT 17 4 49 0994 HOLDER TOOL ALUMINUM 1 1 2 3 4 ...

Page 54: ... Parts List IN LINE Air Motor Assembly 310 RPM P N 57 0168 Item Part No No Description Qty 1 57 0161 AIR MOTOR IN LINE 1 2 SQ 310 RPM 1 2 53 0046 VALVE FLOW CONTROL 1 2 NPT 1 3 54 0126 COUPLING MALE QD TO 1 2 EPIPE 1 4 54 0201 CAP YELLOW 1 5 33 0056 SCREW CAP 5 16 18 X 1 3 1 2 3 4 5 ...

Page 55: ...55 Model 214B BEVELMASTER 92 1500 Rev 140425 MOTOR ASSEMBLY ELECTRIC HD 115V 230V ...

Page 56: ...LG 3 4 33 0057 SCREW CAP 5 16 18 X 1 1 4 LG 1 5 33 1874 SCREW ANTI ROTATION 2 6 58 0173 MOTOR ELECTRIC 230V MODIFIED 1 Item Part No No Description Qty 1 27 0826 ADAPTER DRIVE 1 2 30 3143 1 2 SQUARE DRIVE 1 3 33 0055 SCREW CAP 5 16 18 X 7 8 LG 3 4 33 0057 SCREW CAP 5 16 18 X 1 1 4 LG 1 5 33 1874 SCREW ANTI ROTATION 2 6 58 0192 MOTOR ELECTRIC 115V MODIFIED 1 Parts List Motor Assembly Electric HD 115...

Page 57: ...57 Model 214B BEVELMASTER 92 1500 Rev 140425 MOTOR ASSEMBLY HYDRAULIC P N 56 0101 1 10 2 3 4 5 7 8 9 ...

Page 58: ... 2 27 0619 ADAPTER HYDRAULIC MOTOR 1 3 32 0090 PIN SHEAR 1 4 33 0061 SCREW CAP 5 16 18 X 2 1 4 3 5 33 0107 SCREW CAP 1 2 13 X 1 1 2 2 6 54 0002 ADAPTER 2 7 54 0333 COUPLER QD HYD DRIPLESS FEMALE 1 8 54 0334 COUPLER QD HYD DRIPLESS MALE 1 9 55 0156 HOSE ASSEMBLY HYDRAULIC 2 10 56 0102 MOTOR HYDRAULIC 1 NOT SHOWN 54 0335 DUST PLUG DRIPLESS 2 ...