Trianco EuroStar 50-90, User, Installation, Commissioning & Servicing Instructions

Page 1: ...der USER INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS FS External Models EuroStar 50 90 EuroStar 95 115 FLOOR STANDING OIL FIRED CENTRAL HEATING BOILERS FOR EXTERNAL INSTALLATION ONLY TRIANCO BED...

Page 2: ...disposable gloves face masks and eye protection After handling wash hands and other exposed parts When disposing reduce dust with water spray ensure parts are securely wrapped GLUES SEALANTS PAINT Glu...

Page 3: ...8 Heating and domestic hot water system 8 Electrical supply 9 Thermostats 9 Frost Protection 9 5 OIL SUPPLY 10 Oil storage tank Steel and Plastic 10 Oil supply line 10 Single pipe oil supply 10 11 Two...

Page 4: ...elect the temperature of the water leaving the boiler It is calibrated between High and Low in five intermediate settings corresponding to a temperature range of 82 C high to 55 C low Set the temperat...

Page 5: ...do not wait until the tank is nearly empty before refilling otherwise sludge and water could be sucked into the oil pipe to affect the burner s operation and reduce pump life After a delivery of oil...

Page 6: ...tallation and servicing instructions or The breakdown occurs immediately following an annual service visit In this instance your appointed Service Agent must check all his work PRIOR to requesting Tri...

Page 7: ...m the front of the boiler The front mounted flue cover permits easy access for the removal of the flue baffles and cleaning of heating surfaces The boiler is fully automatic in operation and incorpora...

Page 8: ...1 1 4 MODEL X Y Z 50 90 195 503 255 95 115 195 559 255 NOTE ALL DIMENSIONS IN MM FLOW RETURN SOCKET SIZES L W W L Y X X Z Y FLOW RETURN PIPE ACCESS POINTS 88 88 47 SIDE VIEW FRONT VIEW REAR VIEW ELECT...

Page 9: ...ontent litre 22 30 Flow return sockets in 4 x 1 BSP 4 x 1 1 4 BSP Max operating pressure bar 3 3 psi 43 5 43 5 Test Pressure bar 4 5 4 5 psi 65 3 65 3 Water side resistance 10 diff mbar 25 0 25 4 20 d...

Page 10: ...FIG 2 WIRING DIAGRAM EXTERNAL MODEL 7 REMOVE LINK WHEN FITTING EXTERNAL CONTROLS...

Page 11: ...rt L The Control of Pollution Oil Regulations Current I E E Regulations Local Water Undertakings By laws OFTEC Installation Requirements for Oil Fired Boilers and Oil Storage Tanks Health and Safety a...

Page 12: ...is fitted with a variable setting control thermostat and a pre set limit thermostat Should the boiler thermostat malfunction the limit thermostat will take over control and shut down the boiler Frost...

Page 13: ...il line outside the building with its sensing phial positioned within the boiler casing below the control panel A clip is provided for retaining the phial All oil line joints must be completely sealed...

Page 14: ...ANCO EUROSTAR BOILER FIRE VALVE SENSOR FIRE VALVE SENSOR BURNER BURNER SHUT OFF VALVE SHUT OFF VALVE H NONE RETURN VALVE FITTED IN VERTICAL PIPE RUN 50mm 2 DIA AIR VENT 50mm 2 DIA AIR VENT SAW CUT PIP...

Page 15: ...T LEVEL GAUGE LEVEL GAUGE VALVE ISOLATING VALVE DRAIN COCK SHUT OFF VALVE BURNER OIL FILTER FIRE VALVE SENSOR TRIANCO EUROSTAR BOILER TERMINAL GUARD OIL DE AERATOR OUTSIDE BUILDING REMOTE OPERATED FIR...

Page 16: ...d to avoid products of combustion entering the building 13 Note 1 The terminal should be positioned so as to avoid products of combustion entering the building Note 2 The terminal must be protected by...

Page 17: ...item 1 in position and secure with the 9xM5 screws provided 3 Place the second gasket item 4 up to the back panel 4 Fit the terminal box item 5 with the discharge pointing downwards and secure with t...

Page 18: ...s until the flame cuts off sharply this indicates any remaining air has been dispersed 8 All the burner to run for about 15 minutes then take a CO2 reading through the sampling hole in flue cover Comp...

Page 19: ...readings with those given under Burner Settings and make any air or oil pressure adjustments necessary Servicing the Boiler Burner removed 1 Remove flue cover and lift out flue baffles See Fig 9 2 Br...

Page 20: ...not seeing flame Clean photo cell and ensure it is fully plugged in Air trapped in pump Bleed off air through pressure gauge tapping Solenoid valve faulty Check coil for continuity and replace if fau...

Page 21: ...on from tank Dirt in solenoid valve Clean or replace valve Pump shut off piston sticking Replace pump MORNING START LOCK OUT Faulty non return valve or air leak Replace non return valve and cure leak...

Page 22: ...0808 210784 Boiler Control Thermostat 1 206896 206896 Limit Thermostat 1 206892 206892 Gasket 1 210846 210846 Baffle W U Top 1 208838 Baffle Plate Top 2 208865 Baffle W U Bottom 3 208834 Baffle W U 6...

Page 23: ...opyright in this brochure and the drawings or illustrations contained in it is vested in Trianco Limited and neither the brochure or any part thereof may be reproduced without prior written consent Tr...