Trico PE-60 Series, Operation Manual

Page 1: ...s PE 60 70 80 Series Automatic Lubricator Operation Manual Thank you for purchasing Trico Corporation centralized lubrication system For proper operation please read the operation manual carefully to avoid incorrect operation and damage ...

Page 2: ...2 25 Contents Safety Information 3 Transportation Delivery and Storage 4 Operation 6 Instruction 20 Maintenance 20 Faults 21 Warranty 22 Remarks 22 Technical Data 23 ...

Page 3: ...poration can be used with gases liquefied gases gases dissolved under pressure steams or fluids that will reach a stream pressure more than 0 5 bar above the normal atmospheric pressure in the permissible application temperature range Unless otherwise noted products of Trico Corporation must not be used in conjunction with explosive atmospheres according to the ATEX Directive 94 9 EC 1 3 Authorize...

Page 4: ...rom the power supply The supply voltage must be turned off before any product components are open 1 5 Danger relating to system pressure DANGER Centralized lubrication systems are under pressure during operation The system should be depressurized before installation repair and maintenance ...

Page 5: ...no discrepancy 2 3 Storage Storage conditions are listed as below Storage Environment is a dry dust free and well ventilated area Max Storage time 12 months Permitted Air Humidity is below 60 Warehouse Temperature range is between 10 C to 40 C Sun light and UV radiation need to be avoided General Storage Information Well package to avoid dust corrosion and damage before storage Well locate on rack...

Page 6: ...supplied power is correct before installation Trico Corporation centralized lubrication systems are designed for the mechanism lubrication ONLY 3 1 2 Shutdown ONLY qualified personnel is authorized to repair Trico Corporation centralized lubrication systems by original Trico Corporation spare parts ...

Page 7: ...7 25 3 2 Parts of lubricator PE 6003 ...

Page 8: ...Spring washer Ø5 13 Compression bushing Ø4 Compression bushing Ø6 14 Compression sleeve Ø4 Compression sleeve Ø6 15 Straight adaptor Ø4 1 8 Straight adaptor Ø6 1 8 16 Inlet filter 60 mesh 17 Fixing sheet for inlet filter 18 Philips screw M4 P0 7 6L 19 Set of tank cap 20 Seal of tank cap 21 Philips screw M4 P0 7 10L 22 Pressure switch 12 9kg for PE 60 70 80 series 23 Connector Ø6XPS1 8 24 Cable gla...

Page 9: ...9 25 Parts of lubricator PE 7008 ...

Page 10: ...ion Bushing Ø4 Compression Bushing Ø6 13 Compression Sleeve Ø4 Compression Sleeve Ø6 14 Straight adaptor Ø4 1 8 Straight adaptor Ø6 1 8 15 Inlet filter 60 mesh 16 Fixing sheet for Inlet filter 17 Philips screw M4 P0 7 6L 18 Set of tank cap 19 Seal of tank cap 20 Philips screw M4 P0 7 10L 21 Pressure switch 12 9kg for PE 60 70 80 series 22 Connector Ø6XPS1 8 23 Cable gland black Ø22 24 Set of float...

Page 11: ...11 25 Parts of lubricator PE 8008 ...

Page 12: ...sion busing Ø4 Compression busing Ø6 13 Compression Sleeve Ø4 Compression Sleeve Ø6 14 Straight adaptor Ø4 1 8 Straight adaptor Ø6 1 8 15 Inlet filter 60 mush 16 Fixing plate for inlet filter 17 Philips screw M4 P0 7 6L 18 Set of tank cap 19 Seal of tank cap 20 Philips screw M4 P0 7 10L 21 Pressure switch 12 9kg for PE 60 70 80 series 22 Connector Ø6XPS1 8 23 Cable gland black Ø22 24 Set of Float ...

Page 13: ...bel Label Danger Right front side of control box Outside of the electrical control box top cover Wiring Diagram Operation Notice PE 60 Series Inside of the electrical control box top cover Left side of the oil tank ...

Page 14: ...14 25 Operation Notice PE 70 Series Operation Notice PE 80 Series Left side of the oil tank Left side of the oil tank ...

Page 15: ...ing holes 2 by fastening it with two screws M6 1 at the upper lid holes 3 2 The distance of machine fixing holes is Y and Z as below listed Model Tank Capacity Y Z Remark PE 60 series 3L 190 205 N A Fig B PE 60 series 4L 232 284 N A Fig B PE 60 70 series 6L 339 95 Fig C PE 70 80 series 8L 339 95 Fig C ...

Page 16: ...PE 60 series parts list No Item Specification Q ty Ø4 1 Compression bushing Ø6 1 Ø4 2 Compression sleeve Ø6 1 Ø4 1 8 3 Straight adaptor Ø6 1 8 1 Ø4 4 Aluminum Pipe Reference only Ø6 1 Fig E Operation Fig E a Check the parts first b Remove the compression bushing and compression sleeve out of the outlet adaptor c Inset the end of the oil pipe into the compression bushing and compression sleeve and ...

Page 17: ...on sleeve needs more than 1mm e Align and tighten the pipe with the compression bushing to avoid the leaking If the pipe is loosen remove the compression bushing and compression sleeve then connect the pipe again 3 4 4 Installation of power and alarm Note The installation of a fuse between the power supply and Trico Corporation centralized lubrication systems is strongly recommended Operation Note...

Page 18: ...val lubrication function the lubricator needs to manage ON OFF through timer function It is controlled by an external controller g Float switch terminals are available Standard connection is at NC and COM h Close the cover after connecting all cables i To protect the cable from being pulled out of the box and disconnected from the ports fasten the gland again Fig K j Connect the lubricator with po...

Page 19: ...gnal when the remainder of the lubricant drops below the height if the float switch and it is time to fill the tank Remove the oil tank cap Fig D you can fill the tank Attention Recycled lubricant is PROHIBITED 5 Maintenance Trico Corporation centralized lubrication systems are of low maintenance However related connection needs to be reviewed if properly fitted to secure the proper function of th...

Page 20: ...lubricant Revised to the lubricant of suitable viscosity Leaking at the connection of the pipe and the lubricator Incorrect installation The pipe must be inserted into the compression sleeve and at least 1mm over the end of the compression sleeve further into the adapter After disassembling the outlet checking if the lubricant is discharged If YES the piping could be blocked or leaking Find out an...

Page 21: ...entralized lubrication systems is under the warranty coverage at a period of 12 months Material and manufacturing faults of is under the Trico Corporation coverage Below conditions applied Trico Corporation centralized lubrication systems on are beyond the warranty Incorrect operation Incorrect installation Impermissible lubricant Incorrect maintenance Non original spare parts are used Unauthorize...

Page 22: ...ch 5 Pressure switch Lubrication time Cooperate with PLC control system Intermittent Time Cooperate with PLC control system Output Bore Ø4 or Ø6 Max Output Pressure MPa 1 5 Output Volume cc min 150 Pressure Release device Float Switch Pressure Switch MPa 1 2 0 9 NC Pressure Gauge Alarm Beeper X Tank Capacity 3L 4L 6L Measurement mm L W H 230x145x291 308x180x300 357x207x279 ...

Page 23: ...switch Lubrication time Cooperate with PLC control system Intermittent Time Cooperate with PLC control system Output Bore Ø4 or Ø6 Max Output Pressure MPa 2 Output Volume cc min 150 Pressure Release device Float Switch Pressure Switch MPa 1 2 0 9 NC Pressure Gauge Alarm Beeper X Tank Capacity 6L 8L Measurement mm L W H 357x207x290 357x207x307 ...

Page 24: ...ure switch Lubrication time Cooperate with PLC control system Intermittent Time Cooperate with PLC control system Output Bore Ø4 or Ø6 Max Output Pressure MPa 3 Output Volume cc min 600 Pressure Release device Float Switch Pressure Switch MPa 1 2 0 9 NC Pressure Gauge Alarm Beeper X Tank Capacity 8L Measurement mm L W H 357x207x307 ...

Page 25: ...25 25 9 2 Diagram 9 3 Flow circuit diagram PE 60 series PE 70 PE 80 series ...