Trotec PBGS 10-120, Original Instructions Manual

Page 1: ...TRT BA PBGS10 120 TC220311TTRT01 001 EN PBGS 10 120 EN ORIGINAL INSTRUCTIONS BENCH GRINDING MACHINE ...

Page 2: ... Note This signal word indicates important information e g material damage but does not indicate hazards Info Information marked with this symbol helps you to carry out your tasks quickly and safely Follow the manual Information marked with this symbol indicates that the instructions must be observed Wear hearing protection Information marked with this symbol indicates that you should wear hearing...

Page 3: ...he risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock General Power Tool Safety Warnings Personal safety Stay ...

Page 4: ...s do not allow for safe handling and control of the tool in unexpected situations General Power Tool Safety Warnings Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Safety instructions for table sanders Do not use a damaged accessory Before each use inspect the accessory such ...

Page 5: ...imum no load speed for one minute Damaged accessories will normally break apart during this test time Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fragments The eye protection must be capable of stopping flying de...

Page 6: ...g on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of power tool misuse and or incorrect operating procedures or conditions Kickback can be avoided by taking proper precautions as given below Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces The opera...

Page 7: ... gas or water pipes electrical wiring or objects that can cause kickback Safety Warnings Specific for Wire Brushing Operations Be aware that wire bristles are thrown by the brush even during ordinary operation Do not overstress the wires by applying excessive load to the brush The wire bristles can easily penetrate light clothing and or skin Let brushes run at operating speed for at least one minu...

Page 8: ...essive noise can lead to hearing loss Wear eye protection With it you protect your eyes from splintering falling and flying pieces which could cause injuries Wear a protective mask It saves you from inhaling harmful dusts generated when processing workpieces Wear protective gloves They protect your hands from burns crushing injuries and skin abrasions Wear tight fitting protective clothing This pr...

Page 9: ... belong in the hands of children Warning Risk of suffocation Do not leave the packaging lying around Children may use it as a dangerous toy Caution Vibration emissions can cause a health hazard if the device is used for an extended period of time or if it is not properly handled and maintained Caution Keep a sufficient distance from heat sources Note If you store or transport the device improperly...

Page 10: ...t the setting wheel The highly flexible shaft supplied allows for the performance of especially fine and detailed tasks in the fields of drilling milling cutting engraving or polishing It is suited for activities like model construction and the use in wood and metal processing or for polishing jewellery The device furthermore offers spark protection with swivel mounted protective screens for safe ...

Page 11: ...screw 33 Workpiece supports 34 Tool holder 35 Handle of flexible shaft 36 Setting wheel for speed selection 37 On off switch 38 Machine sanding disc Scope of delivery 1 x Device PBGS 10 120 1 x Flexible shaft 2 x Spark deflectors 2 x Protective glasses 2 x Workpiece supports 1 x Wrench 12 x Cutting discs 32 x 1 mm 40 x Sanding discs 24 mm 5 x Abrasive belts 13 mm 15 mm 5 x Abrasive belts 13 mm 9 m...

Page 12: ...piece being processed Try to keep the load caused by noise emission at a minimum level All parts of an operating cycle must be taken into consideration for this e g times at which the power tool is switched off and times when it is switched on but runs without load Transport and storage Note If you store or transport the device improperly the device may be damaged Note the information regarding tr...

Page 13: ...se e g table or workbench using 4 screws and nuts Assembly of the workpiece supports Note Assembly of the workpiece supports 33 must be carried out ensuring that the distance between the sanding or polishing disc and the two workpiece supports 33 is as small as possible The distance may amount to maximally 2 mm Make sure that the workpiece supports 33 do not touch the sanding or polishing disc Adj...

Page 14: ...wo mounting screws 15 together with one nut 20 each 5 15 16 18 20 40 4 Repeat this assembly process on the other side of the device Assembly of the protective glasses The two protective glasses 6 for the two sanding discs are possibly not pre assembled in the as delivered condition and have to be mounted on the device prior to initial start up 1 Insert the protective glass 6 into the holding fixtu...

Page 15: ... inner axis 41 of the flexible shaft engages with the holding fixture of the flexible shaft 49 2 Tighten the lock nut 3 in counter clockwise direction 3 2 41 49 Tool change Wear protective gloves Wear appropriate protective gloves when inserting or exchanging tools Proceed as follows to clamp a tool on the handle 35 of the flexible shaft ü The device is switched off and the mains plug is disconnec...

Page 16: ... back the spindle lock 42 on the handle 35 and hold the position 3 Screw the polishing attachment 26 onto the thread of the mandrel in clockwise direction and then let go of the spindle lock 42 again 26 29 Cutting discs sanding discs ü The device is switched off and the mains plug is disconnected 1 Insert the mandrel for cutting discs sanding discs 28 into the device as described in the Tool chang...

Page 17: ... 45 again in clockwise direction 12 5 Let go of the spindle lock 42 Replacing the collet chuck Wear protective gloves Wear appropriate protective gloves when inserting or exchanging tools Note If for example you would like to use a twist drill bit or another tool with a different shank diameter than the last one used the collet chuck must be changed Please proceed as follows ü The device is switch...

Page 18: ...Tips and notes for selecting the correct speed level when using the sanding or polishing disc on the machine For grinding wood or metal select a high speed level For machining plastics or other materials with a low melting point select a low speed level Tips and notes for selecting the correct speed level when using the flexible shaft Select a high speed level for cutting forming chamfering or mil...

Page 19: ...o practise a bit and to learn how the tool responds with different speed settings For tasks requiring precision like for example engraving polishing or sanding you can also hold the tool between your thumb and index finger like a pen The tapering of the housing on the lower part of the tool serves this purpose Cutting Only use intact flawless cutting discs Bent blunt or otherwise damaged cutting d...

Page 20: ...r functioning several times during production If malfunctions occur nonetheless check the device according to the following list Troubleshooting tasks which require the housing to be opened must only be carried out by an authorized specialist electrical company or by Trotec Info Wait for at least 10 minutes after maintenance and repair work Only then switch the device back on Light smoke or odour ...

Page 21: ...does not work Check whether the inner axis 41 of the flexible shaft is fixed firmly on the connection of the flexible shaft 2 The device still does not operate correctly after these checks Please contact the customer service If necessary bring the device to an authorised specialist electrical company or to Trotec for repair Maintenance Activities required before starting maintenance Warning of ele...

Page 22: ... fixture of the flexible shaft 49 again 9 Reattach the lateral protective cover 48 10 Mount the screws 47 of the lateral protective cover 48 To do so use a size T 10 Torx screwdriver 11 Make sure that the tool is attached securely Readjusting the workpiece support Note Check the distance between the workpiece support and the sanding or polishing disc at regular intervals The distance has to be as ...

Page 23: ...cal equipment authorised for your country The separate collection of waste electrical and electronic equipment aims to enable the re use recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment Only for United Kingdom According to Waste E...

Page 24: ...Trotec GmbH Grebbener Str 7 D 52525 Heinsberg 49 2452 962 400 49 2452 962 200 info trotec com www trotec com ...