Troy-Bilt Pro Line 675B, Operator'S Manual

Page 1: ...pplicable local or state laws if any If a spark arrester isused it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public ResourcesCode Other states may havesimilar laws Federallaws apply on federal lands A spark arrester for the muffler isavailable through your nearest engine authorized service ...

Page 2: ...61131 www troybilt com CLEVELAND OH44136 330 558 7220 1 800 520 552_ Copy the model number here Copy the serial number here CUSTOMER SUPPORT Please doNOTreh m the l nit to theretailer withoutfirstcontactingCustomer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from ...

Page 3: ...ore starting the engine 3 Do not operatethe tiller without wearing adequateouter garments Avoid loose gar ments or jewelry that could get caught in moving parts 4 Do not operatethetiller whenbarefootor wearingsandals sneakers or light footwear Wearprotectivefootwearthat will improve footingonslipperysurfaces 5 Donot till nearundergroundelectriccables telephonelines pipesor hoses If in doubt contac...

Page 4: ... to restrainthe tiller 15 Do not overloadthe tiller s capacityby attempting to till too deeply at too fast a rate 16 Neveroperate the tiller at high trans port speedson slippery surfaces Look be hind and use care when backing up 17 Donot operatethe tiller on aslope that is too steep for safety When on slopes slow down and makesure you have good footing Neverpermit thetiller to freewheel down slope...

Page 5: ...arning onbeltcover Figure 1 2 Locationof Safetyand OperatingDecals OperatingSymbols Various symbds shown here with worddescriptions may heused on dle dllerand engine NOTE Your unit may nothave allof_esymbds FAST SLOW STOP I I I I CHOKE CHOKE ON OFF TILLER DIRECTION R REVERSE LEVERDIRECTION ROTATING TINES TO AVOID SERIOUS INJURY READTHEOPERATOR SMANUAL KNOWLOCATIONS AND FUNCTIONSOFALLCONTROLS KEEPA...

Page 6: ... Knob 4 1 Height Adjustment Flange SeeFigure 2 2 5 2 3 8 FlatWasher 6 2 10 Lockwasher 7 2 3 8 16Nylock Lock Nut 8 2 10 32 x 1 2 Rnd Hd Screw 9 2 10 32 Nut 18 1 Cotter Pin not used 11 4 Plastic Tie Strap 2 not used Tools MaterialsNeeded for Assembly 1 3 8 open endwrench 2 9 16 open endwrench 1 7 8 open endwrench 1 Scissors to trim plastic ties 1 Ruler 1 Small board to tap plastic knob on lever 1 Ti...

Page 7: ...t side handlebar A knob and large hex nut I is installed on the ca ble Left Side ReverseClutch Handlebar Control Knob Slot inControl Panel 1 Figure 2 6 Attach reverse clutch control as sembly todotted holeinhandlebar panel 2 Insert the cable into the slot in the con trol paneland fit the threaded assembly into the holein the slot seeFigure2 6 Be sure that the flat side of the threaded as sembly is...

Page 8: ...not use automatic transmission fluid or motor oil in the transmission a Cleanareaaround the fill hole N Fig ure 2 11 and unscrew gear oil fill plug b If adding only a few ounces of gear oil use API rated GL 4or GL 5gearoil having a viscosity of SAE140 SAE85W 140 or SAE80W 90 If refilling an empty trans mission useonly GL 4gear oil having a viscosity of SAE85W 140 or SAE140 c Using aclean funnel sl...

Page 9: ...ING Never engage wheelsandtines with Forward Clutch or ReverseClutch unless Wheel GearLever is in ENGAGE Engagingthe Forward Clutch or ReverseClutch when wheelsare not engagedcould allow the tinesto rapidly propel tiller backward Failureto follow this warning could result in personal injury or property damage ToOperateForward Clutch 1 Before engagingthe Forward Clutch put the Wheel GearLeverinto t...

Page 10: ...gs When setting the height keep in mind that the handlebars will be lower when the tines areengagedin the soil WARNING Wheneverthe handlebarheight is changed the Forward Clutchshift mechanism must be readjusted Beforeadjusting or checking the ForwardClutch mechanism shut engine off disconnect spark plug wire and prevent it from touching spark plug Failureto follow this warning could causethe Forwa...

Page 11: ...l ForwardClutchLever WheelGearLever RecoilRopeStarter Forward Clutch Lever Depth Regulator Lever CounterRotatingTines Figure4 1 2 Checkmotor oil level SeeEngineOwn er s Manual 3 Checkthat all safety guards andcovers are in place 4 Checkair cleanerand engine cooling system SeeEngineOwner s Manual 5 Selectaforward belt speed range see ChangingBelt SpeedRangesin this Sec tion 6 Fill the fuel tank wit...

Page 12: ... Forward Clutch leversagainstthe handlebars Tostop the wheelsand tines releaseboth le ve rs WARNING Donot push down onthe handlebarsto try to makethe tiller till more deeply This preventsthe wheelsfrom holding the tiller backand can allow the tines to rapidly propelthe tiller backwardtoward the operator which could resultin loss of control property damage or personal injury b Asthe tiller movesfor...

Page 13: ...y will turn as start rope is pulled 6 Checkthatthe belt is withinthe forward beltguide E Figures4 10 and 4 11 on the right side of the unit and is within the for ward idler F Figure 4 11 on the left side Besure that the belt is situated in the center grooves C and D Figure 4 10 of the en gine upper and transmission lower pul leys 7 Reinstallthe plastic belt cover andse cure it with the two nuts 8 ...

Page 14: ...peedto givethe engineadequatepowerandyetallow it to operateat the slowestpossiblespeed atleast until you haveachievedthe maximumtilling depth you desire Fasterenginespeedsmaybe desirablewhen makingfinal passesthrough the seedbedor whencultivating Selectionof the correct enginespeed in relationto the tilling depth will ensurea sufficientpower levelto do the jobwithout causingthe engineto labor Lett...

Page 15: ...ealof debris It may benecessaryto remove the debris by hand a pocket knifewill helpyou to cut awaythe material Be sure to stop the engineand disconnect the spark plug wire before clearing the tines by hand WARNING Beforeclearing the tines by hand stop the engine allow all moving parts to stop and disconnect the spark plug wire Removethe ignition key on electric start models Failureto follow this w...

Page 16: ...he handlebarheight adjustment handle D Figure 5 1 Oilthe outer casings of the enginethrot tle cable andthe wheel gearcable E Figure5 1 Allow oil to soak inandthen wipe off any excess Oil the various pivot points F Figure 5 2 on the shifting mechanism the han dlebar and the idler arms do not allow oil on the belts or pulleys Figure5 2 Check Tire Air Pressure Checktheair pressure inboth tires Deflat...

Page 17: ...gineOil Service Checkthe motor oil level before starting the engineeachday andafter each5 hours of continuous operation Running the en gine when the oil level is low will quickly ruin the engine It is recommendedthat you changethe motor oil after every 10hours of operation and even sooner when operating in ex tremely dirty or dusty conditions A To Check the Motor0il Level 1 Move the tiller to a le...

Page 18: ...n DISENGAGE Readjust the cable as required Off SeasonStorage Whenthe tiller won t beused for extended periods prepareit for storage as follows 1 Cleanthe tiller and engine 2 Do routine tiller lubrication see Tiller Lubrication andcheck for loose partsand hardware see CheckHardware 3 Protect the engine by performing the enginestorageinstructions inthe separate EngineOwner s Manual NOTE Besure to pr...

Page 19: ...peed A loose belt will also result in premature wear to the belt Thetension on a new forward drive belt should be checkedafter the first two 2 hours of operation Thereafter check the tension after every ten 10 hours of operation The reversedrive belt becauseit is used infrequently will not requirean initial ten sion adjustment until a significant num ber of operating hours has passed ToCheck andAd...

Page 20: ... in the High speed groove groove closest to en gine or the Low speed groove rearmost groove of the enginedrive pulley andinthe matching groove of the transmission pul ley Besure the belt is to the inside of the wire formed belt guide I Figure5 12 and to the inside of the forward drive idler pul ley J Figure 5 12 Topview of belts and pulleys Figure5 13 ToCheckand AdjustTensiononthe Re verse Drive B...

Page 21: ...r reversebelttension the guide mark should againalign with or moveto the right side of the guide pin it meansthat the reversebelt is worn beyond adjustment Beforeinstalling a new belt you must return the clevis pin to the OUTSIDEhole in the reverseadjustable link Forward Drive Belt Removal and Installation This model has two forward speeds High D B FRONT II_ Figure5 16 Belt drivesystem belt range ...

Page 22: ...se belt A Removing the Reverse DriveBelt 1 Stop the engine and allow it to cool be fore working nearthe belts Besure the spark plug wire is disconnectedand on electric start models the ignition key is re moved 2 Removethe belt cover by removing the two nuts For easier accessto the trans mission lower pulley remove the trans mission cover located below the trans mission pulley 3 Slip the reverse be...

Page 23: ... 6 Bolt and key loose in transmission pulley 1 Wheel Drive Pins not in WHEEL DRIVE 2 Bolt loose in transmission pulley 3 Internal transmission wear or damage 1 Tine holder mounting hardware missing 2 Internal transmission wear or damage 1 Worn tines 2 Improper Depth Regulator setting 3 Incorrect throttle setting or belt range speed 4 Belt s slipping CORRECTION Reconnectwire 2 Put lever in STARTpos...

Page 24: ...SECTION 6 PARTS LIST HANDLEBARASSEMBLY and CONTROL LEVERS 2 21 10 16 35 21 f TOP COVER 24 ...

Page 25: ...Control Panel Decal Model Name Logo ReverseClutch Control Cable HexFlangeScrew 3 8 16 Washer Keyed Bracket HandlebarHeight Adjustment HexHd Screw 3 8 16 x 1 Washer Plain flat 3 8 S A E HexLocknut 3 8 16 Forward Clutch Control Cable Wheel Clutch Control Knob Wheel GearControl Lever HexNut 5 16 24 HexHd Screw 3 8 16 x 3 4 Lockwasher 3 8 CableTies Plastic Round Hd Screw 10 32 x 1 2 Lockwasher 10 HexN...

Page 26: ...MODEL675B 36 22 8 _Reve rse _ I CluichCable I 9 4 23 39 _ 46 45 1 4o 42 5O 24 25 14 15 3 44 38 5 6 16 17 16 52 Screw Ref 47 secures ForwardClutchCable page25 Ref 10 53 54 41 7 26 29 19 28 26 ...

Page 27: ...lt Forward ClutchBelt part locally REF NO 26 27 28 29 30 31 35 36 37 38 39 40 41 42 44 45 46 47 48 49 5O 51 52 53 54 PART NO 1900396 GW 20339 712 04063 1186329 1916797 1916796 710 0395 777120942 1918774 710 1260A 710 0805 736 0275 1918846 GW 55088 712 3010 1917746 1918744 1767754 1916727 712 3000 GW 9090 710 0347 712 0158 1754128 736 0463 DESCRIPTION Self tapping Screw 10 32 x 1 2 Guard Belts Pull...

Page 28: ...rew 5 16 18 x 3 4 Oil Seal Input Pinion Shaft1 Transmission Cover Incl four Ref 18 Gasket Transmission Top Cover Transmission CaseAssy Plug Mounting Plate Wheel Clutch Cable Oil Seal Tiller Shaft REF NO 12 13 14 15 16 17 18 19 21 22 PARTNO 710 04049 GW 20873 GW 1129 1 1915069 GW 1115 GW 1124 2 GW 90063 1915068 736 0169 710 0216 737 03531 DESCRIPTION HexFlange Screw 5 16 18x 5 8 TillerHousing Cover...

Page 29: ...ame as above but 062 thick see Note A R REF NO 6 7 PARTNO GW 1325C GW 9572 GW 9944 8 1108841 9 1916522 10 GW 1440 11 721 04044 12 1113527 13 GW 9953 14 GW 9428 15 GW 9677 16 GW 20791 17 GW 20792 18 GW 9093 19 GW 20799 20 GW 9517 NOTE Shimbetween driveshaftrearbearing andrearbearing capto achieve 54o 15thousandths of an A R As Required DESCRIPTION ShimSet Incl twoGW 1224q two 1224 2 andoneGW 1224 3...

Page 30: ...asabove but 030 thick A R Shim asabove but 015 thick A R Shim asabove but OlO thick A R Bushing WheelShaft Incl Ref 6 Hi ProKey 1 4x1 546 WheelDrive WormGear cast iron Shim 6 I D x 1 468O D x 062 REF PARTNO NO 9 GW 20712 10 611 04002 11 GW 1442 12 GW 9055 13 721 04034 14 786 04001 15 710 3013 16 741 3037 17 711 04130 18 GW 1104 19 1904279 DESCRIPTION WheelDriveClutch cast iron Eccentric Shaft Pin ...

Page 31: ...erator position BEHIND THEHOOD and facing the di rection of forward travel REF NO 1 2 3 4 4A 5 PART NO 1100068 1985101 1110108 1916693 1916694 710 3096 DESCRIPTION HexHd Screw 3 8 16 x 3 4 Tine right hand Hex Lock Nut 3 8 161 Tine Holder left side Tine Holder right side Hex Hd Screw 3 8 16 x 2 Grade8 REF NO 6 7 8 9 10 PART NO GW 9338 1985100 GW 9380 634 04033 634 04032 DESCRIPTION Hitch Pin Tine l...

Page 32: ...MODEL675B 22 22 22 20 23 23 21 23 19 12 11 I 9 6 13 16 Transmission 618 04002 _J 13 4 32 ...

Page 33: ...od DepthRegulator HexHd Fig Screw 546 18x 5_8 HexLockNut 1 4 20 HexHd Screw 1 4 20x 1 Spring DepthRegulator Plunger Spacer RollPin spiral 1 4x1 BarAssembly DepthAdjustment Retaining Ring Tolerance Ring Knob DepthRegulator Incl Ref 11 HexHd Screw 3 8 16x 1 1 4 Bushing spacer HexNut 3 8 16 DragBar DepthRegulator HexHd Screw self tapping 16 18 x 1 2 Flange Screw self tapping I 4 20 x 1 2 SupportBrack...

Page 34: ...MODEL675B ROW MARKER ATTACHMENT OPTIONAL _ _ 6 6 2_ 3 _10 11 12 17 18 BUMPER ATTACHMENT 2O 19 21 BUMPER 0EM 290 254 34 ...

Page 35: ...rew I 4 20 x 1 2 NutBar Nut hex 10 24w attachedstarwashers Screw round hd 10 24 x Hardware Package includes oneGW 9347 hitchpin twoGW 9786 thumbscrews two GW 9828 hexnutsandtwo 1100135 screws Screw hex flangedlocking 3 8 16 x 1 1 2 StopBar Yoke TubeKey square Washer friction MainSupport Washer square hole Washer discspring Nut hex38 16 Bumper Decal Caution Screw hexhd 546 18x 2 1 4 Speed Nut Nut F...

Page 36: ...USE WARRANTY If used for commercial institutional industrial rental or demonstrator purposes the warranty on the tiller is limited in duration to 90 days from the date of purchase This warranty does not apply to parts that have been damaged by accident alteration misuse abuse neglect improper maintenance vandalism theft fire water or damage because of peril or other natural disaster HOW TO OBTAIN ...