Tru-Turf RS48-11C, Manual

Page 1: ...56 Export Drive Ernest Junction Qld 4214 Ph 61 7 5594 7199 www truturf com email sales truturf com Fax 61 7 5571 5493 RS48 11C GOLF ROLLER MANUAL rollers...

Page 2: ...9 Operation Pre operation checks Standard operation Procedures Points to remember Spiker Emergency and Park Brake 12 Maintenance Transmission pump Eaton 11 Storing Service of drive chain system Lubri...

Page 3: ...tight 4 Loose transmission and drive roller sprockets will cause damage to shafts keyways Ensure they are correctly tightened at all times 5 Change the transmission oil after 50 hours of operation th...

Page 4: ...our move to smoother faster more consistent putting Greens The following operation and maintenance manual has been prepared for use with the RS48 11C Roll n Spike Golf Green Roller It is intended as a...

Page 5: ...if they operate this machine Do not use in enclosed areas unless well ventilated Carbon monoxide gases are dangerous if inhaled it can cause death use the machine outdoors When transporting the rolle...

Page 6: ...Other Items Not Covered By This Warranty Tru Turf Equipment will not repair or replace free of charge any item that has been damaged by accident lack of reasonable care and protection or lack of suit...

Page 7: ...lease feel free to call your local distributor or agent List of Components QTY Description QTY Description 1 Operation Maintenance Parts Manual 1 Left side Trailer Arm 1 Machine Frame Body 1 Right sid...

Page 8: ...in diameter 7 8 which extends out on the side of the machine remove the circlip from the support axle Oil machined portion Slide the left hand side trailer arm onto the axle replace the circlip ensuri...

Page 9: ...ECT DAMPENER STRUT OPERATION When the roller is in the trailing position Carefully hold the drawbar assembly release the locking catch gently with a firm grip begin to raise the drawbar when it has tr...

Page 10: ...HEAD PIVOT BEARINGS There is a grease nipple or zirk located on both smoothing head centre ball joint swivels Apply grease to lubricate fittings When rolling of the green is completed move the roller...

Page 11: ...hing Head pivot bearings Replace plastic caps if fitted Oil rod ends sparingly Check tire pressure for proper operating pressure 18psi Check for oil and fuel leaks rectify before using machine STANDAR...

Page 12: ...elect the correct direction to roll the green remember this roller can roll the greens in all directions B Start on one side of the green and work your way across the green in a zigzag fashion slightl...

Page 13: ...level The engine is fitted with a safety switch when the engine oil level is low the engine will stop SPIKER Important to initially engage the spikers ensure the roller is in motion once the spikers...

Page 14: ...for rubbing excessive vibration leaks and tightness on a regular basis Check transmission oil level on oil tank sight glass Oil level should remain at a minimum of 25mm 1 and at a maximum of 40mm 1 5...

Page 15: ...d replace the faulty bearings If bearings are faulty a Remove roller shaft bolts from end plates remove rollers from the heads b Screw a bolt back into the shaft end knock out one end bearing then use...

Page 16: ...X Check Gas X X Check Smoothing Roller Bearings X X Check Drive Roller Bearings X X Check for loose Nuts Bolts X X LUBRICANTS REPLACEMENT SCHEDULE Monthly 3 Monthly 6 Monthly 12 Monthly Renew Engine...

Page 17: ...l bearing on top centre of smoothing rollers have not seized Connecting rod is in place serviceable Roller shaft bolts in the head centre have not worked loose and are locking ROLLER HAS EXCESSIVE VIB...

Page 18: ...LLER Operation Maintenance Parts Manual RUBBER DRIVE ROLLER WILL NOT ROTATE Check Roller shaft end bearings have not seized Broken chain Slipping sprockets the Park Brake is not locked on Accumulated...

Page 19: ...17 rollers RS48 11C ROLL n SPIKE GOLF GREENS ROLLER Operation Maintenance Parts Manual MACHINE COMPONENTS R6008 R6019 R6037 R5005 R8007 R5007 R6002 R5009 R6036 R6015 R5016...

Page 20: ...IKE GOLF GREENS ROLLER Operation Maintenance Parts Manual R5066 R6012 R6013 R5012 R5075 R5012 R5014 R5013 R6006 R5141 R5071 R5061 R6013 R8005 R5075 R5156 R8001 R6002 R5159 R5142 R5113 R5112 R8000 Bott...

Page 21: ...ROLLER Operation Maintenance Parts Manual R6054 R5144 R5143 R5148 R5197 R6015 Top Rear View Chain Tensioner Oil Line Fittings Top Rear View R5014 R5013 R6006 R5132 R5129 R8013 R5145 R8011 R5147 R5227...

Page 22: ...PIKE GOLF GREENS ROLLER Operation Maintenance Parts Manual R5178 R5152 R5154 R5153 R5153 R5228 R5178 R5153 R5152 R5233 R5016 Oil Lines Oil Lines R5228 R5233 R5233 R5227 R5154 R5227 R5233 R5239 R5229 O...

Page 23: ...KE GOLF GREENS ROLLER Operation Maintenance Parts Manual R5109 R5033 R5089 R5139 R5031 R5140 R8005 R5156 R5118 R5184 R5171 R5131 R5133 R5173 R5108 R5114 R5111 R5170 M8 nut R5169 R5179 R5168 R5156 R504...

Page 24: ...E GOLF GREENS ROLLER Operation Maintenance Parts Manual R5133 R5131 5 16 Set screw R6045 R5137 R5183 R5050 R5188 R5132 R5156 R5136 R5138 R5099 R5132 R5037 R5094 R5095 Nyloc nut Bush 1 4 x 1 UNC Bolt T...

Page 25: ...ER Operation Maintenance Parts Manual R5078 R5077 R5039A R5141 R5069 R5057 R5066 R5057 R5069 R5068 R5070 R5055 R5054 R5164 R5058 R5060 R5087 R5059 R5013 R5014 R5064 R5065 R5064 R5056 R5065 R5064 R5189...

Page 26: ...RS48 11C ROLL n SPIKE GOLF GREENS ROLLER Operation Maintenance Parts Manual R5118 R5073 R5185 R6004 R8003 R8006 R8004 R6005 Pivot Arm Smoothing Head Smoothing Head Pivot Arm R8011 PIVOT FRAME AND SMOO...

Page 27: ...LER Operation Maintenance Parts Manual R8020 R6048 R8015 R8014 R5208 R5209 R8017 R6004 R5118 R5185 R5118 R6012 R5049 R5118 R5187 R5194 R5084 R6005 R5118 R5070 R5067 R5211 R8016 R5113 R8015 R8014 R8016...

Page 28: ...EENS ROLLER Operation Maintenance Parts Manual R8012 Honda 6 5 hp R5162 Kohler 6 0 hp R5085 R5142 R5142 R5085 R5007 R6003 R5195 R5140 R5031 R5142 R5149 R5142 R6037 R5005 R5016 R6036 Engine Base Seat B...

Page 29: ...S ROLLER Operation Maintenance Parts Manual R6019 R5014 R6006 R5118 R5185 R5049 R5118 R6012 R5156 R6009 R6017 R6001 R5049 R5050 R6011 R6007 R5009 R6008 Joystick Steering Shaft Emergency Park Brake Dra...

Page 30: ...ROLLER Operation Maintenance Parts Manual R6019 R5014 R6006 R5118 R5185 R5049 R5118 R6012 R5156 R6009 R6017 R6001 R5049 R5050 R6011 R6007 R5009 R6008 Joystick Steering Shaft Emergency Park Brake Draw...

Page 31: ...29 rollers RS48 11C ROLL n SPIKE GOLF GREENS ROLLER Operation Maintenance Parts Manual Light Kit R5120 R5122 R5121 R5119 R5119 R5124 R5125 R5126 R5123 Kit Complete Order R5127 OPTIONS...

Page 32: ...re operating roller Lubricate drive chain prior to each operation Check roller bearings regularly replace if worn Use high grade synthetic oil in the transmission Serial R8000 9EAR OF ANUFACTURE TO MO...

Page 33: ...0 R5054 23 Arm Spiker Engaging R5055 23 Bearing 6201 Arm Spiker Engaging R5056 23 Frame H Spiker R5057 23 Arm Bearing Carrier Spiker Frame R5058 23 Bearing B4 R5059 23 Spring Return Spiker Frame R5060...

Page 34: ...uplex Eaton 11 Transmission R5138 22 Joiner Chain Duplex Eaton 11 Transmission R5139 21 Coupling Transmission Eaton 11 Honda 5 5hp or Kohler 6hp R5140 21 26 Coupling Engine Honda 5 5hp or Kohler 6hp R...

Page 35: ...iler Spec 031103 Bare R5203 28 Strut End Bolt Type M10 Thread R5204 28 Strut Bolt Nut M10 x 40 M10 Nut R5208 25 Bolt 3 8 x 1 NF R5209 25 Spring Washer 3 8 R5210 28 Kit Strut 32mm dia Body R5211 25 CSK...

Page 36: ...thing Head R6015 17 19 Plate Footrest Checker R6017 27 Pin Safety Drawbar R6019 17 27 28 Drawbar R6022 30 Plate Spiker Lever R6023 30 Plate Emergency Park Brake R6024 30 Plate Move Right R6025 30 Plat...

Page 37: ...late RS48 11C R8011 19 24 Ruber Buffer Pivot Frame R8012 26 Engine Honda 6 5HP R8013 19 Housing Filter Tank Transmission Oil R8014 25 Circlip Smoothing Rollers R8015 25 Washer Smoothing Roller 25X52X3...