Tuchel HKM, Operating Instructions Manual

Page 1: ...OPERATING INSTRUCTION MANUAL SPARE PARTS CATALOGUE HKM SWEEPER November 2007 ...

Page 2: ...Personnel qualification and training 6 2 5 Safety rules for working on the sweeper 6 3 Operation 7 3 1 Assembly instructions 7 3 2 Preparing the machine for the initial use 8 3 3 Notes on use 9 Startinq the Motor Turning the motor off Drivinq the sweeper Drivinq speed Brush drive Brush speed Settinq brush height Settinq brush angle Extras 4 Maintenance 10 4 1 General 10 4 2 Adjusting the drive bel...

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Page 4: ...lways have the information to hand Model Type Serial No Year of construction Order No Max oil pressure bar Max oil flow L min Gross weight kg WARNING The identification plate serves a legal function and as such must not be changed or defaced so as to be unreadable NOTE Replace those that are damaged or missing 1 2 4 Information Required for Inquiries and Orders When ordering spare parts or request...

Page 5: ... kph Weight 85 kg Tyre pressures Main wheels 1 5 bar max 2 5 bar Support wheel 1 2 bar max 2 bar Engine Use 91 Octane petrol Honda GCV 160 or Honda GXV 140 or Briggs Stratton 5HP I C Oil 10W 40 Vibration through hand and arm on the handle bars ahwd 3 6 ms 2 Honda ahwd 3 5 ms 2 B S Maximum noise level LWAd 94 dB A 1pW Honda LWAd 93 dB A 1pW B S Noise level at operator s ear LpAd 84 dB A 20 Pa Honda...

Page 6: ... devices and covers are in place especially the drive belt cover When using the machine wear suitable clothing and strong shoes Do not wear loose clothing ÿ scarves or dresses that could be caught up in the broom Secure the machine against running away or against the use of the machine by unauthorised third parties Check that there is enough petrol before starting Do not fill the tank with petrol ...

Page 7: ...repair or maintenance work ensure that all moving parts have come to a complete standstill Set the gas lever to STOP and remove the spark plug lead to prevent starting Only the service inspection and maintenance work described in this operating manual should be ÿ carried out by the owner All other work should be performed by an authorised dealer Once the machine has been turned off a number of par...

Page 8: ...t containing assembly components After opening the top of the carton slit two sides down to the bottom the machine may then be rolled out 3 1 Assembly instructions a Attach the handles to the machine body using the bolts and washers provided The front and back plates of the handle structure are bolted together with M8 nuts and bolts b Attach the driving wheels with the air valves facing inwards Th...

Page 9: ...he pulleys and on the inner side of the tensioner This is important because it will ensure that the drive disengages properly ie when the brush lever isreleased the brush does not continue to rotate refer to D 3 if problems occur i Attach the drive belt cover The drive belt cover is in two parts so that the rear pulley may be covered when the drive part of the machine is attached to other devices ...

Page 10: ...brush rotating If you let go the brush will stop ÿ When you start the brush rotating it will be in contact with the ground If the nature of the ground is such that the brush can not freely rotate the brush rotation will move the sweeper forward It is better to put the machine in drive first and move forward at the desired speed then start the brush Brush speed Five brush speeds can be selected on ...

Page 11: ... bar The wheels should be removed once a year and a small quantity of grease applied to the moving parts Handle bar height adjustment Move the locking lever up and forward do not hit it against the motor adjust the handle bar height to what is required and lock the lever back Adjust the butterfly nut to tighten Winter storage If the machine is to be stored for a long period of time contact your de...

Page 12: ...11 HKM 100 120 Sweepers Parts Catalogue ...

Page 13: ...12 Parts Catalogue Diagram 001 ...

Page 14: ... 44 48 4DA L01 Spacer 13 4HU 142 1 Snap Ring 42 49 4HO A25Z1 Screw M10x30 14 FKN 117 Oscillating Brush 3 44 50 4HR C10Z1 Locking Nut M10 15 4HA A20 Ball Bearing 60042RS 51 4DC H32 Oscillating Brush 16 4HU A201 Snap Ring 20 52 4HX G301 Clamping Sleeve 6x30 17 4DS CO1 Star Washer 22 53 4KC B10_ Clutch Ring Upper 18 4HK E11 Balance Buffer 54 4KC A20 Clutch 19 4KH PO4 Parallel Key 55 4KC A18 Clutch Ri...

Page 15: ...14 Parts Catalogue Diagram 002 ...

Page 16: ...Nut 55 FKN 124Z Dome Half washer 17 4HY B071 Blind Rivet V2A 56 4HW P59 Close Tolerance Spacer 25x1 18 4HA Y25 Y Camp 25 57 4DC 001 Z Ring 25 19 4HW D08Z1 Spacer Thick E 8 58 FKN 207 Dome Free wheel 102 20 FKN 112Z Bearing Bolt 69 4HA A25 Ball bearing 60052RS 21 FTS 106 Z Bearing Guide 65 60 4HU 147 1 Snap Ring 47 22 4HO A07Z1 Screw M6x12 61 4DC R10Z Cone Ring 25 23 4HR 006 Z1 Locking Nut M6 63 4H...

Page 17: ...16 Parts Catalogue Diagram 003 ...

Page 18: ...4HR AO8 Z1 Nut M 8 44 4HW B10 Z1 Spacer Large E 10 14 4AZ A03 Motor V belt Pulley 45 4AZ V01 Variable 15 4KC A041 Grub Screw M8x10 46 4HA A10 Ball Bearing 60002RS 16 4HK S01 Spring Washer 47 4DM P01 Case 17 4HO G12 Z1 Inner Screw M8x12 48 FKN 112Z Bearing Bolt 18 4FIR CO8Z1 Locking Nut M8 49 4HY BO71 Blind Rivet V2A 19 4AZ 601 Fuel Pipe Honda GVC 50 4KB S10 Motor Gearbox 19 4AZ 604 Fuel Pipe Honda...

Page 19: ...18 Parts Catalogue Diagram 004 ...

Page 20: ...Lever 13 4HJ G02 Case 15 14 4HO A73Z1 Screw M6x35 15 4HW B06Z 1 Spacer Large E 6 16 4HI B05 Compression Spring 17 4DC F40Z Centerer 18 4HW A06Z1 Spacer E 6 19 4HR 006 Z7 Locking Nut M 6 20 4KC A051 Clamping Cap 8 21 4HY A07ZI Rivet 6x25 22 4HJ X18 Cap 23 4KC A08 Clamping Cap 6 24 FKN 127 Link 102 25 4DA F50Z Bowden Cable Support 26 4HU A41Z1 Screw M6x40 27 4HO A74Z1 Screw M6x60 28 4KC B35Z Rest Sc...

Page 21: ...6 Dust Border 1 m 10 4AZ S08 Screw Set Digging Border 4 4HK E18 Dust Border 1 2 m 11 4KC A27 Z Sharpening Skid only l 2m 5 FKG 203 Swivel Roller incl 6 12 4HO A36Z1 Screw M12x40 6 4AZ S07 Attachment Set Swivel Roller 2x 13 4AZ S09 Supporting Rubber Set incl screws 7 4HY B05 S1 Blind Rivet long Note The DIN and standard parts from this list are delivered predominantly in packing units If the last p...

Page 22: ...Imported and Distributed by P O Box 578 30 Hurlstone Drive New Plymouth 06 7598402 NEW PLYMOUTH ...