Tucker SW10, Installation Manual

Page 1: ...920 1020 15 1 TUCKER AUTO MATION SW10 Full Power SW19 Low Energy INSTALLATION GUIDE Surface Mounted Applications ...

Page 2: ... Arm Installation 17 18 Pull Arm Installation 19 120 Volt AC Connection 20 Power On Indications 21 24 Set Up Procedures 25 Wiring Connections 26 Adjusting The Mechanical Door Stop 27 Troubleshooting 28 Job Documentation Closeout Accessories Company Contact 29 31 Appendix Wiring Diagrams 32 33 Appendix Fire Rated Door Application 25 KP EVO 1 25 Appendix Tap Programming Device KP evo ...

Page 3: ... or service of any Tucker automated pedestrian door product if it is deemed unsafe or is operating in an unsatisfactory manner according to national performance standards or recommended performance guidelines as defined by Tucker repairs should be made immediately If an immediate repair cannot be made the product should be disabled and appropriate measures should be taken to secure the door in a s...

Page 4: ...ing Temperature 4 to 131º F Ingress Protection IP23 protection from spray water up to 60º from the vertical ie Rainstorm Maximum DoorWeight PUSH ARM PULL ARM 36 Door 438 lbs 342 lbs 42 Door 328 lbs 256 lbs 44 Door 299 lbs 234 lbs 48 Door 254 lbs 198 lbs 24 VDC Accessories Power Supply 24 VDC I A Max 24 VDC Electric Lock Power Supply 24 VDC I A Max Adjustable Speeds Timers Opening Speed Closing Spe...

Page 5: ...Back plate should overlap each jamb tube by 1 5 Refer to the APPENDIX for fire rated door applications PUSH ARM APPLICATIONS Bottom of header is flush with bottom of top frame PULL ARM APPLICATION STANDARD PULL ARM DOUBLE EGRESS APPLICATIONS Double egress applications require the use of an 80mm spindle adaptor for the side using the push arm NOTE Tucker Auto Mation is now using a 35mm spindle adap...

Page 6: ...920 1020 15 6 Door Prep drawings PUSH SIDE INSTALLATION SINGLE Opening Width Operator Width XDim 36 39 6 25 42 45 12 25 44 47 14 25 48 51 18 25 ...

Page 7: ...920 1020 15 7 PUSH SIDE INSTALLATION DOUBLE Opening Width Operator Width A Dim C Dim 72 75 12 7 16 N A 84 87 N A 10 7 8 88 91 N A 14 7 8 96 99 24 7 16 22 7 8 ...

Page 8: ...920 1020 15 8 PULL SIDE INSTALLATION SINGLE Opening Width Operator Width Y Dim 36 39 6 25 42 45 12 25 44 47 14 25 48 51 18 25 ...

Page 9: ...920 1020 15 9 PULL SIDE INSTALLATION DOUBLE Opening Width Operator Width A Dim C Dim 72 75 12 7 16 N A 84 87 N A 10 7 8 88 91 N A 14 7 8 96 99 24 7 16 22 7 8 ...

Page 10: ...920 1020 15 10 DOUBLE EGRESS INSTALLATION Opening Width Operator Width A Dim C Dim 72 75 12 7 16 N A 84 87 N A 10 7 8 88 91 N A 14 7 8 96 99 24 7 16 22 7 8 ...

Page 11: ...he drive plate using a keyhole configuration The keyhole allows for easy removal of the drive plate without the need to loosen to screw Removing the four 4 screws allows the drive plate operator to be removed from the header and rotated 180 degrees to change from a push to a pull or vice versa Drive Plate mounted in standard position using four 4 screws to secure Loosen the screws using an 5 mm al...

Page 12: ...rees to reverse the operator handing Re align locating screw to key slot insert drive plate and shift to the right into position Re position the four 4 screws to secure the drive plate Key slot configuration location screw mounted in backplate ...

Page 13: ...920 1020 15 13 PUSH I O BOARD IS TOWARDS THE HINGE JAMB ...

Page 14: ...920 1020 15 14 Mount the header to the doorframe with the screws provided The header will overlap the doorframe by 1 1 2 at each side ...

Page 15: ...le 50mm and 80mm available as an accessory Attach the primary door arm approx 20 degrees past perpendicular and towards the closing direction as shown If more spring tension is desired simply increase the mounting angle to greater than 20 degrees so it results in increased preload ...

Page 16: ...s is the distance between the center of the hole at the door shoe and the center of the hole at the pivot point of the primary arm as shown o Marka pencil line at the edge of the sleeve where it overlaps the short arm that is connected to the primary arm This will make it easier when positioning the primary arm for final installation Attach the secondary arm mounting bracket to the door The center...

Page 17: ...s to reach the pivot point of the secondary Attach the arms together with the hardware provided PULL ARM INSTALLATION Standard Pull Arm For 0 degree reveal Use 20mm spindle Offset double egress Pull Arm For reveal greater than 0 degrees Use 20mm Spindle Slide Track ...

Page 18: ... proper preload Power the door to the open position through the use of the hold open switch on the side of the header It may be necessary to first execute a setup on the operator prior to doing this Refer to the applicable section within this User s Guide for proper instruction Once the operator is rotated to the full open position manually move the door to the desired full open position and inser...

Page 19: ...AC line wires to the wiring provided in the header as shown below DO NOT TURN POWER ON until all remaining wiring has been completed BLACK 115 VAC Power WHITE Neutral GREEN Ground WARNING Ensure all incoming electrical power is shut off before proceeding with any wiring to SW10 19 Use only with wire harness provided failure to do so may result in damage to equipment or personal harm as well as voi...

Page 20: ... the control such as a speed or time adjustment Momentarily press on SW1 to acknowledge the change and extinguish the yellow LED HELPFUL NOTES Speed and time adjustment changes will not take effect until the door closes fully after the adjustment has been made Hold Open time affects the delay following activation from input 10 11 and 13 When Dip Switch 5 is ON the blue speed and time potentiometer...

Page 21: ... not open and the red LED DL2 is flashing slowly check to make sure the motor is plugged in properly at the control board Correct as necessary o Once the setup process is complete the door will close and the LED will go out o Setup is complete IMPORTANT NOTE If the operator stroke is altered in any way a re learn must be accomplished Upon completion of the Setup activate the door to open and ensur...

Page 22: ...adjustment when power is OFF TR4 will only be enabled when jumper J6 is moved to the correct pins it is enabled by default J2 USB port J4 Ribbon cable connector between boards J5 Motor Connector J7 Power supply connector between boards SW1 Parameter Changed button SW2 10 Position Functions Dip Switch For adjustments beyond those mentioned herein use the TAP See TAP Users Guide for additional infor...

Page 23: ...on Dip switches are used to apply specific functions to the control There are 3 sets of dip switches TWO 2 POSITION on the I O board DS1 DS2 and a 10 position at the adjustment board SW2 SET THE DIP SWITCHES ON THE ADJUSTMENT BOARD Set the dip switches according to the application DS1 NOT USED DS2 SW2 ...

Page 24: ...s to open 7 seconds hold open 5 seconds to close Speed time potentiometers are disabled Settings are fixed Disabled Control can be adjusted for full power or low energy operation via potentiometers Default 6 Lockout Function Overhead presence sensor input 17 is inhibited during closing cycle unless input 14 is triggered Connect COM and Input 14 to NC output of lockout safety beam Disabled Overhead...

Page 25: ... Max Current 10 Internal Activation Requires N O Contact between input 10 COM Remains capable to activate when dip switch 3 is ON AND On Off switch is OFF 11 External Activation Requires N O Contact between input 11 COM 12 Emergency Closing Requires N C contact between 12 COM Upon open contact door closes and overrides all other inputs Remains jumpered if input is not used 13 Secondary Activation ...

Page 26: ...HE STOPS IMPORTANT This step may be optional depending on your application The mechanical stops are located on the top or bottom of the operator depending on the hand of the door Apply 120 VAC Main power to the control o Place the On Off Hold switch to the Hold Open position ...

Page 27: ... Slow flashing red LED LD2 at the Adjustment Control Board Indicates a possible fault in the control o Check LED status for the other inputs This will identify if any inputs are currently active Indicates a potential faulty setup o Loose or incorrect motor connection o Possible loose chain tensioner refer to Appendix for chain tensioner adjustment procedures o Launch a new setup If problem repeats...

Page 28: ...form o AAADM Owner s Manual Additionally advise the Owner of the work that was performed and ask if there are any other doors that may require service ACCESSORIES Tucker BAT Microwave Motion Sensor PN 200 1068 Tucker TORPEDO ONE door mounted presence sensor PN 200 1087 Spindle Adaptors 20 50 80 mm TAP Controller KP EVO COMPANY CONTACT Tucker Auto Mation Supply LLC Toll Free 1 855 8 TUCKER 1 855 88...

Page 29: ...t 13 at the SW19 I O board It is a normally closed circuit Door mounted sensor will cause re activation when in detection during the closing cycle Secondary activation input is disabled at the full closed door position Jumpers must be installed between terminal 8 and 12 14 if those inputs are not required for the application If they are used for the application they must be connected to a N C circ...

Page 30: ...920 1020 15 30 SIMULTANEOUS PAIRS ...

Page 31: ...jumper will be removed for the respective input in place of the jumper a N C switching circuit will connected to Door 1 and a sync line will be connected to Door 2 For simultaneous pairs Tucker Auto Mation provides a dual harness for the On Off Hold switch Each plug in connector for the control is wired in parallel to the On Off Hold switch located in the header end cap One switch will control bot...

Page 32: ...onditions have been met o When attaching the door arm to the door use steel binding posts Sex Bolts to attach Do NOT use sheet metal screws into the face of the door The door arm bracket must be through bolted o When attaching the header to the hollow metal door frame ensure there are 5 attaching screws spaced equally apart They should be 12 sheet metal type screws ...

Page 33: ...form a functional test to ensure that the door s close and latch following a power loss o Other hardware may be required to complete the installation For example for pairs of doors if an Astragal is installed a mechanical door coordinator may be required to ensure a proper coordinated closing during a power loss o Only fire rated hardware shall be used on a fire rated door frame assembly o Ensure ...

Page 34: ...nputs ü Logic Assignment For Outputs ü Opening Closing Acceleration ü Opening Closing Deceleration ü Opening Closing Strength obstruction force ü Opening Closing Strength Duration time duration for obstruction force ü Night Time Hold Open Time ü Delay On Activation up to 4 seconds ü Electric Lock Interfacing ü Master Slave Configuration ü Cycle Count Maintenance Reset ü 7 Day Programmable Timer Wi...

Page 35: ...WWW TUCKERAUTO MATION COM INSTALLATION GUIDE KP evo TAP CONTROLLER KPevo TAP CONTROLLER T U C K E R A U T O M AT I O N ...

Page 36: ...y service call thereafter If service is not performed within one year of the previous service action a routine AAADM inspection should be performed and documented Under no circumstance should the product operate for more than one year without an AAADM inspection Tucker does NOT recommend installation or service on any of their automated pedestrian door products by any individual who is not certifi...

Page 37: ...D DOWNLOAD 18 4 PUT TING INTO SERVICE 19 4 1 Final checks 19 4 2 Final operations 19 Installing a plastic cover 19 Installing an aluminium cover 20 5 MAINTENANCE 20 5 1 Inserting replacing the battery 20 5 2 Replacing the fuse 20 5 3 Routine maintenance 21 6 INTERCOM 22 6 1 Intermode 23 6 2 Interlock 23 Interlock with no memory 24 Interlock with memory 24 6 3 2 Leaves 24 6 4 2 Leaves Interlock 24 ...

Page 38: ...e the parts 01 2 Break the cable passage insert With reference to 02 the KP EVO is designed for the cables to enter from the back 1 or from underneath 2 3 Decide where to position the support and fix it using suitable screws 01 1 4 Connect the KP EVO to the 950N2 using a 4 pair twisted U UTP AWG24 cable with a maximum length of 50m 03 Anoptionalkeydevicecanbeconnectedbetweenter minals G and K in o...

Page 39: ...ding the fixed iconsandthosethatmayappearundercertaincircum stances is explained in 04 3 The 4 buttons are used to select controls that depending on the screen appear on the display above them 4 Bypressingtherelativebuttononthehomescreen 04 you can set the NIGHT mode set the MANUAL mode switch to the FUNCTIONS menu that includes all the 950N2 configuration parameters switch to the SELECTION menu t...

Page 40: ...can be obtained by press ing the corresponding buttons 05 After having set the operating mode press the OK button to confirm and return to the home screen The description of the operating mode on the display is updated with the description of the one that has been set 100 OK xxxxxx 05 confirm and return to the home screen description of the current operating mode AUTOMATIC ALWAYS OPEN INTERLOCK pr...

Page 41: ...RS 4 WARNINGS 5 CYCLES COUNT 6 DATE TIME 7 TIMER 8 PASSWORD 1 4 FUNCTIONS MENU ToaccesstheFUNCTIONSmenufromthehomescreen press the button 06 The display prompts for a 4 digit password to be entered The factory set password is 0000 Set the first digit using the and buttons Confirm using the OK button to move to the next digit When all 4 digits have been entered if the pass word is correct access th...

Page 42: ...MALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED NORMALLY OPENED NORMALLY CLOSED TEST ENABLED DISABLED TEST ENABLED ...

Page 43: ...HT MONODIR ALWAYS 2 LOCK DELAY 0 60 tenths of a second 3 RELEASETYPE WHEN OPENING CLOSED 5 INSTALLATION 1 ARMTYPE SKID ARTICULATE 2 SENSORTYPE DOOR MOUNTED SYSTEM OPS AND BEAM 3 START SETUP AREYOU SURE 4 PUSH AND GO 0 DISABLED 1 ENABLED 2 FAST FOOD 5 PARTIAL STOP SEC DISABLED ENABLED 6 LEAF DELAY 0 90 7 SCP DISABLED ENABLED 8 REVERSE STROKE DISABLED ENABLED 10 INOUT STATE IN1 IN8 01 02 11 DOOR STA...

Page 44: ...The display shows any current errors 4 WARNINGS the display shows any current warnings 5 CYCLES COUNT 1 CYCLES NUMBER ABSOLUTE RELATIVE 2 MAINTENANCE MAINTENANCE DATE MAINTENANCE CYCLES 3 CYCLES RESET AREYOU SURE resets the number of cycles 6 DATE TIME 1 SET DATE 2 SETTIME 3 DAYLIGHT SAVTIME DISABLED ENABLED 7 TIMER 1 TIMER STATE DISABLED ENABLED 2 MONDAY 3 TUESDAY 4 WEDNESDAY 5 THURSDAY 6 FRIDAY ...

Page 45: ... Whenreleased thedoorwaitsforthepausetime to elapse and then closes Active in the BI DIRECTIONAL EXIT ONLY and ONLY IN modes This has no effect in the NIGHT mode Semiautom open When activated if the door is not already open it opens and remains open if the door is already open it closes Active in the BI DIRECTIONAL EXIT ONLY and ONLY IN modes This has no effect in the NIGHT mode Key When activated...

Page 46: ...sactivatedwhenanintrusionisinprogress i e whenan unexpectedmovementofthedoorfromitsclosedpositionisdetected Closing safety The output is activated when a closing safety device is active Safeties The output is activated when a closing or opening safety device is engaged OP CL RELAY Specifies the logic of the door status relay NC NO EXTERNAL SELECTOR Specifies the operating mode associated with posi...

Page 47: ...perating mode MASTER SLAVE NR Sets the network ID of the unit INTERCOM REG Registers the units of the network to be performed only on the 950N2 with ID1 NODE LIST Shows the ID of the units registered on the master PROGRAMMING MISCELLANEOUS CONFIG DEFAULT Showswhethertheparametershavebeenmodified andifso resets the factory defaults after confirmation BOARD S DISPLAY Not active INTRUSION Sets the fu...

Page 48: ...have been defined here have been confirmed using the APPLYoption theywilloverwriteanytimebandsthathavealready been programmed for individual days If it is necessary to program specific days or periods e g recurring holidays you may use the JOLLY function Amaximumof6JOLLYtimebandscanbespecifiedandanoperating mode selectedfromthoseavailable assignedtoeachone Each time band has a start time and an en...

Page 49: ... failure normal con dition DL 4 yellow board pa rameters the sameastrim mer and DIP switch values board pa r a m e t e r s different to trimmer and DIP switch values Button pressed off on flashing fast flashing 2 2 INPUTS AND OUTPUTS STATUS CHECK The status of each input and output can be checked via the KP EVO Go to menu 2 5 9 The display indicates the status of the logic as shown in 07 Example I...

Page 50: ...ing 53 Number of maintenance cycles on E2 prom corrupted Carry out a Reset If the alarm persists replace the Logic board 58 Searching for strike on closing 60 Maintenance requested 61 KP EVO fault Check that the correct device is connected and check the connections If the alarm persists update the firmware If the alarm persists replace the Logic board 63 Intrusion in progress 65 Set up in progress...

Page 51: ...place the Logic board Replace the motor 04 Accessories power supply fault Check that the accessories power supply is not short circuited Check that maximum load of the accessories has not been exceeded Replace the Logic board Replace the I O board 05 Microcontroller error Reload update the Logic board firmware Replace the Logic board 07 Motor failure Replace the motor Replace the Logic board 09 Bo...

Page 52: ...correctly and that it moves smoothly remove any friction 39 Setup data missing or corrupted Perform Setup Replace the Logic board O 6 2 THER BOARD DATA Go to menu 2 5 11 of the KP EVO The display provides information on the following parameters V MAIN input voltage to the Logic board Volts V ACC output voltage for accessories Volts POS position of the rotating shaft degrees I MOT current drawn by ...

Page 53: ...ressing button SW1 on the Logic board 08 The operation to be carried out is indicated by the number of flashes of the green LED Each time the button is pressed the operations selected are indicated in H 6 Press and hold the SW1 button for at least 3 seconds to use the function The green LED flashes more quickly while the procedure is being carried out When finished the result is signalled by the s...

Page 54: ...s with adequate warning signs in which there are still residual risks even if all possible safety measures having been adopted In particular for doors less than 2 meters high apply the hazard warning pictograms in correspondence with the arm movement area 4 Place a DANGER AUTOMATICALLY CONTROLLED sign in a prominent position on the door 5 Attach the CE marking on the door 6 Fill out the EC declara...

Page 55: ...mission arm has been installed RISKS PERSONAL PROTECTIVE EQUIPMENT Always shut off the power supply before performing any maintenance operations If the disconnect switch is not in view apply a warning sign stating WARNING Maintenance in Progress Restore the power supply only after finishing any maintenance work and restoring the area to normal Maintenance must be performed by the installer or a ma...

Page 56: ...l and that they are fastened correctly Tighten screws and bolts where necessary 12 Check the condition of the power cables the sensor and accessory connection cables and the relative cable glands 12 General cleaning 12 Function set up selector and keyboard 2 1 y l t c e r r o c g n i t a r e p o d n a t c a t n i e r a y e h t t a h t k c e h C Sensors protective devices and control devices 2 1 y ...

Page 57: ...d accesses each consisting of a double leaf Every network connected 950N2 should be pro grammed for the same Intercom mode CONNECTION The units in the network are connected via 3 cascade connected wires between the J8 connectors of the I O boards 14 The sequence in which the units are wired is unim portant but it is essential that a CASCADE connection is used The 2 DIP switches on the I O board mu...

Page 58: ...rating mode of an individual unit 950N2TheMastermustbeassignedID1andtheSlave units with ID from 2 to 14 6 2 INTERLOCK 16 shows the ID to assign to the 950N2 units in the network EitherofthetwounitscanbedesignatedastheMaster andtheotherastheSlave InINTERLOCKmode one doorcanopenonlyiftheotherisclosed Theavailable variations are shown below If the PARTIAL mode is associated with INTERLOCK only the Ma...

Page 59: ...ap the one that opens first is designatedastheMaster Ifthereisnooverlap either of the two units can be designated as the Master and the other as the Slave The movement of the leaves 2 is synchronised Theinternal externaldoorsensorsandsafetydevices mustbeconnectedtotheirownunit allotherdevices are connected only to the Master Connect the devices and carry out the programming and Setup of the indivi...

Page 60: ...O MATION COM INSTALLATION GUIDE KP evo TAP CONTROLLER 920 1003 02 25 Tucker Auto Mation LLC 11075 Parker Dr Irwin PA 15642 Toll Free 1 855 8 TUCKER Tel 412 823 2537 Fax 412 842 0260 Email sales tuckerauto mation com ...