TuffStuff CG-9515, Owner'S Manual

Page 1: ...ns Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel...

Page 2: ...turer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise that are not covered by thi...

Page 3: ...www tuffstuffitness com CG 9515 Inner Outer Thigh 3 3 Overhead Specifications L 75 X W 60 X H 59 MAX LOAD WEIGHT LIMIT 150 lbs...

Page 4: ...SPECIFIED DEBURR ALL SHARP EDGES DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 DECIMAL 02 METRIC 5080 A A B C D B C 1 2 4 3 5 6 1 2 3 D DESCRIPTION FINISH LABEL CGM 9500 SERIES PROPERTY AND CONF...

Page 5: ...www tuffstuffitness com 5 CG 9515 Inner Outer Thigh Carefully read ALL Danger Warning Caution labels posted on the machine 84 90 89 79 94 86 80 77 95 88...

Page 6: ...515 Inner Outer Thigh Carefully read ALL Danger Warning Caution labels posted on the machine 81 83 85 84 92 90 91 89 79 94 87 86 93 80 Keep body hands and fingers clear of all moving parts BNH2926 WAR...

Page 7: ...t 1 888 884 8275 service tuffstuff net service1 tuffstuff net 1 3 8 12 11 16 R1700 NOTES TUFFSTUFF FITNESS INTERNATIONAL L VIDARTE DRAWN BY DATE 1 1 SCALE B SIZE 8 13 2015 MATERIAL 1 OF 1 REV 0 BNH317...

Page 8: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 8 Anchoring Unit Holes on frame are provided for anchoring the unit to the floor See anchoring hole location below...

Page 9: ...fessional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be complet...

Page 10: ...use Use only those holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to le...

Page 11: ...leysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloa...

Page 12: ...A WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRET...

Page 13: ...2 people participate in the assembly of this unit 2 Be sure to hold the weight stack frame perpendicular to floor before tightening the screws Step 1 Assembly List Item Description Qty 11 MAIN FRAME...

Page 14: ...mbly List Item Description Qty 2 CAM 1 3 CAM SUPPORT TUBE 1 8 LEFT LEG ARM 1 12 PIVOT ACTUATOR PLATE 1 13 PIVOT AXLE 1 X 13 1 4 2 14 PIVOT AXLE SUPPORT TUBE 2 15 RIGHT LEG ARM 1 42 FLAT WASHER SAE Z P...

Page 15: ...55 Step 3 Assembly List Item Description Qty 6 HANDLES 1 42 FLAT WASHER SAE Z P 3 8 4 49 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 2 3 4 2 55 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 Step 3 100 Full...

Page 16: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 16 23 46 69 17 24 74 5 59 42 Step 4 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step...

Page 17: ...d for 2 days to allow adhesive to cure fully 8 Open the lube package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cables are...

Page 18: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 18 19 Step 5 Cable Routing 68 70 19 75 74 38 30 70 17...

Page 19: ...PIN W COIL 3 8 X 4 GOLD KNOB 1 19 TENSION CABLE 1 30 BLACK NYLON BUMPER 1 38 FINISHED HEX NUT Z P 1 2 13 1 68 SPLIT BOLT GR 5 Z P 1 2 13 X 1 1 4 RND CUT 1 70 SPLIT LOCK WASHER Z P 1 2 2 75 SPLIT BOLT...

Page 20: ...CG 9515 Inner Outer Thigh www tuffstuffitness com 20 7 Step 6 Cable Routing 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step 65 4 7 7 2...

Page 21: ...www tuffstuffitness com CG 9515 Inner Outer Thigh 21 Step 6 Assembly List Item Description Qty 4 FLOATING PULLEY BRACKET 1 7 INNER OUTER CABLE 1 65 BUTTON HEAD SOCKET CAP SCREW Z P 7 16 14 X 5 8 1...

Page 22: ...20 39 21 57 Step 7 Step 7 Assembly List Item Description Qty 20 WEIGHT SHIELD FRONT 1 21 WEIGHT SHIELD REAR 1 39 FLAT HEAD SOCKET CAP SCREW Z P M6 1 0 X 50 1 57 PLASTIC SHROUD LID 1 100 Fully Tighten...

Page 23: ...EAT PAD 1 40 FLAT WASHER 3 8 ID X 1 1 2 OD X 3 16 THICK 2 42 FLAT WASHER SAE Z P 3 8 6 44 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 2 45 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 2 2 46 HEX HEAD CAP...

Page 24: ...LLIPTICAL RUBBER SHOE BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 2 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 1 1 4 FLAT WASHER 3 8 ID X 1 1 2 OD X 3 16 THICK FLAT WASHER SAE Z P 3 8 HARD PVC STOPPER 20M...

Page 25: ...Thigh 25 63 64 57 3 27 34 55 42 27 34 32 43 50 42 18 31 32 14 46 28 54 46 34 54 31 42 55 37 22 47 42 56 55 42 47 42 28 34 73 2 32 32 65 56 55 47 42 4 22 UP8835X1 2 UP8820X1 4 UP8822X1 14 UP8830X1 3 UP...

Page 26: ...uffstuffitness com 26 61 62 33 67 32 66 32 26 15 20 36 62 26 26 61 32 32 32 33 14 25 69 35 60 6 11 42 37 29 48 69 34 18 31 27 55 42 42 51 28 34 31 Pre Assembled Components 20 UP8468X1 15 UP8831X1 11 U...

Page 27: ...www tuffstuffitness com CG 9515 Inner Outer Thigh 27 Notes...

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