Tumo-Int 3000W 5Blades, User Manual

Page 1: ...Tumo Int 3000W 5Blades Small Wind Turbine User Manual ...

Page 2: ...ht Copyright 2016 Tumo Int Corporation Limitd All rights reserved Trademarks All product font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies ...

Page 3: ...mitd hereinafter Tumo Int will not be liable for it This manual can help you better understand and properly use the Tumo Int series small wind turbine but any contents of hardware will not be included Concerning to the product configuration please refer to the related contract if any or the distributor Pictures in the manual are for reference only If any difference from objects please be subject t...

Page 4: ...thout any inflammables near the work environment 8 Please do not place the controller inverter and battery at damp rain vibration corrosion and strong electromagnetic interference environment the places in direct sunlight near heater or other heat sources are not allowed either 2 Selection and installation requirements of controller and inverter 1 Controller specification should be accordance with...

Page 5: ...es on our joined effort 1 All operations must a Follow instruction in this manual b Operated by specialize workers c Wrong operation might result in accident and injury to workers and equipments 2 Operating personnel must master a Equipment recognition b Correct equipment operation ability c Relevant safety knowledge 5 In this manual WARNING Indicates risk of severe injury or death or possible sev...

Page 6: ...majeure like lightning hurricane force winds flood earthquake etc 4 Damage caused by the use of any unauthorized controller inverter or tower not provided or confirmed by Tumo int Warranty Claim Procedures In order to get service under this warranty customer must provide Tumo Int with following information for analysis 1 Serial number of wind turbine running time malfunction date 2 Detailed descri...

Page 7: ...fected piece ship back to us but need replacement Tumo Int will provide the part for free but shipping expense will be at buyer side Consequential Losses Tumo is not responsible for any responsibility of consequential losses Consequential losses mean 1 Indirect unexpected or special losses or damages 2 Losses of margin or expected margin of products or any ways related with products 8 ...

Page 8: ...Exploded View Parts List 9 ...

Page 9: ...over 1 5 Generator 1 6 Bolt M10 60 20 7 Hub 1 8 Locknut M10 20 Flat washer Ø10 20 9 Nut M24 1 Flat washer Ø24 1 Spring washer Ø24 1 10 Screw M5 12 5 Flat washer Ø5 5 Spring washer Ø5 5 11 Nosecone 1 12 Blades 5 13 Tower flange 1 14 Bolt M12 65 6 Flat washer Ø12 6 15 Nut M12 6 Spring washer Ø12 6 16 Screw M4 25 4 10 ...

Page 10: ... Survival Wind Speed 50m s Rotor Diameter 3m Blades Quantity 5 Swept area 7 3m Noise Level 30 dB 5m behind turbine 5m s gusting Generator Type Three phase PMA Wind Turbine Type Upwind Tower connection Flange connection Temperature 40 C 60 C Strong wind protection mode electromagnetic brake blades aerodynamic brake Service life 15 years Net weight 70kg Gross weight 84kg Package size 153 5 64 5 32 5...

Page 11: ...e hub and mounting wind turbine on the pole Please install the whole turbine in accordance with the following instructions 2 1 Mounting Blades on The Hub Check if all components are in good condition The hub washer bolt and nut The blades Pass the hex bolts through from the Place blade flat washer and locknut Assembled back side of the hub and tighten the nut to 30N m 12 ...

Page 12: ...ator wind generator main body Unscrew cable cover Pass the wires through the cover Connect the three phase lead wires into Screw up the cable cover Screw up the waterproof cover the terminals make sure three phases are not short circuited 13 ...

Page 13: ...tail vane into the groove of the back of of generator pay attention to the flange bore position is corresponding position is corresponding to the hole of back of the generator of the generator Bolts and washers Tighten the bolt to35N m Decoration cover screws and locknuts 14 ...

Page 14: ...e cover by screws to 5N m Assembled 2 4 Mounting Turbines on The Pole Pass the cable through from the pole Connect the turbine to the pole by bolts Place flat washer spring washer and nut tighten the nut to 60N m 2 5 Hub Blades and Generator Assembly 15 ...

Page 15: ...r shaft then place in sequence of flat washer spring washer and nut Snap the nosecone into position over the After installation tug on the nosecone to Completed assembly outside edges of the blade hub and tighten by make sure it is securely attached and turn screws to 7 N m the blades to make sure it is not rubbing against the front cover of the generator 16 ...

Page 16: ...lation is different and is often compromised among the tower height distance from the battery bank local zoning requirements and obstacles such as buildings and trees Following requirements should be followed The minimum recommended tower height is 20 ft 6 m on open ground or 20 ft 6 m above nearby obstructions refer to following figure Try to locate the wind turbine in the cleanest turbulent free...

Page 17: ...tion don t attempt to mount the turbine while blades are spinning Safety has precedence over efficiency WARNING Even if installing the turbine in a less windy location the three phase wires must be short circuited during installation to prevent the turbine from turning 3 1 Design Requirements The tower has a direct effect on the safety of the wind turbine We offers some tower choices for Tumo Int ...

Page 18: ...ter pole or taper shape pole D Φ120 prefer chart 2 connection way and no need of transition tube If D Φ120 prefer chart 1 connection way 150 Length L pipe length 200 250 Distance L blade tip to pole Pole Diameter D Self support pole same diameter Φ120 D Φ160 Self support pole taper shape Φ 120 D upper diameter Φ150 Reinforcing rib 6 pcs Unit mm 19 ...

Page 19: ...oncrete or solid wall 3 The installations could be both used expansion bolt to fix the supporting structure Dimension requirement Distance from rotor centre to roof top 6 m Supporting point should be 1 0 times of the rotor diameter Distance from blade tip to pole 250 mm Φ114mm Outer diameter Φ150 mm Angle steel or guyed fastening structure 20 ...

Page 20: ...y be sure to include height of the tower Refer to the appropriate chart for your system voltage and select the wire size The following wire sizes provide maximum annual energy losses of 3 for most sites 3000W 48V system Distance from wind generator to controller 0 10m 11 20m 21 30m 31 40m 41 50m 51 60m 61 70m 71 90m AWG Metric Wire Size mm 9 6 mm 9 6 mm 8 8 mm 7 10 mm 6 13 mm 5 16 mm 4 21 mm 4 21 ...

Page 21: ... till problems solved to avoid personnel or machine damaged 5 1 2 Wind Turbine Insensitive to Adjust Rotor Direction 1 Tumo wind turbine mainly adopts tail yawing to adjust the blades direction if it is not sensitive to adjust blades direction reasons may be the turbine alternator shaft is damaged or the tower is out of plumb 2 The tower flange is not matching with the flange on turbine which caus...

Page 22: ...ze which results in high pressure drop therefore selection of wire size should refer to 6 5 regulations and requirements 2 Check if the wind turbine three phrase output performs well check the voltage of each two of the output phases are balanced 3 Generator three phase output voltage is imbalanced Voltage unbalanced rate shall not exceed 10 same wind speed or rotational speed in accordance with r...

Page 23: ... whether the output of wind turbine is normal reference 5 1 4 check whether the rotation speed of wind turbine is normal b The wind turbine DC output voltage is higher than battery s check whether the system wiring is correct and each terminal wiring is well connected check whether the controller could rectify power normally refer to controller user manual c The type of battery and controller does...

Page 24: ... Troubleshooting wind turbine troubleshooting Reference 5 1 4 check whether the controller is damaged Reference controller user manual 6 Check whether the system wiring is correct note that electrodes should be connected in a right way the system will restore by automatically after reconnected 7 The wind turbine output characteristics and inverter does not match solutions replace wind turbine repl...

Page 25: ...h as typhoon in case of some unpredictable accidents happen The following situations need regular maintenance Every one year Every two years Every five years Remark indicates maintenance 26 No Maintenance item After storm Every six months 1 check blades for chips or nicks 2 Check the blade bolts and the hub nut for tight 3 Check nosecone for cracks and proper fit 4 Wash off any built up dirt or de...

Page 26: ... 10403 2004 Tower for Off grid Wind Turbine Generator System JB T 10405 2004 Technical Condition for Foundation and Linkage of Off grid Wind Turbine Generator System NY T 1137 2006 Installation Specification of Small Wind Turbine Generator System Our wind turbine belongs to Class III in accordance with wind turbine international grade please refer to following chart In order to be compatible with ...

Page 27: ...the safety and operation of wind turbine is closely related with matching components correct pole installation correct system cable connection these three factors we could control and we have to do them well However wind turbines are installed outdoors it is also close with natural environment situations in case of force majeure factors such as storm earthquake or attacked by hailstone dust wind t...

Page 28: ...Appendix II Source National Weather Service Portland http weather gov portland 29 ...