TYROLIT Hydrostress SB-E, Operating Instructions Manual

Page 1: ...Operating Instructions Feed Unit SB E Index 000 Original operating instructions 10996787 en 10 03 2016 ...

Page 2: ...genuine TYROLIT Hy drostress replacement parts can guarantee quality and interchangeability If maintenance work is neglected or carried out inexpertly we will be unable to honour our warranty obligations All repairs must be carried out by trained personnel only Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order We hope that worki...

Page 3: ...ing the feed unit 12 3 1 Connecting the drive motor 12 3 2 Connecting the power and feed cables to the control unit 12 3 3 Connecting the hydraulic and feed hoses 13 3 4 Connecting the mains cable 14 4 Operation 15 4 1 Overview of operating elements of control unit WSE2226P 15 4 2 Starting the wire saw 16 4 3 Tool soft start 17 4 4 Selecting tool station speed 17 4 5 Power control 18 4 6 Adjusting...

Page 4: ...2 Weights 24 7 3 Design 24 7 4 Recommended ambient temperature 25 7 5 Noise nuisance sound level 25 7 6 Name plate 25 7 7 Hydraulic unit 26 7 8 Connection components 28 8 Transport 31 8 1 Transport 31 8 2 Safety Instructions 31 8 3 Crane shackles and transport handle 31 9 EC Declaration of Conformity 32 ...

Page 5: ...anger areas X X When leaving the system unattended switch off and lock off the system to prevent it being switched on again DANGER Death or serious injury as a result of the sawing machine continuing to run after an accident X X Ensure that the EMERGENCY STOP button can be reached quickly DANGER Electric shock from live cables and connectors X X Switch off the feed unit before connecting or discon...

Page 6: ...e radio remote controller EMERGENCY STOP Signs and stickers on the unit Sticker danger sign Warning Electric shock risk Sticker mandatory signs 1 Wear safety shoes 3 Wear a breathing mask 5 Read the instructions 2 Wear gloves 4 Wear a helmet goggles and hearing protection 6 Before working on the unit Unplug mains connector Sticker information signs Do not steam clean Crane hook Hydraulic oil 1 2 1...

Page 7: ...TYROLIT Hydrostress AG Page 7 Feed Unit SB E Name plate Name plate 1 3 4 ...

Page 8: ...for use in potentially explosive atmospheres Wire saw system components Wire saw system 1 Feed unit 2 Radio remote controller WSE2226P 3 Control unit WSE2226P 4 Wire saw SB 5 Drive motor WSE2226P Delimitation of the system These Operating Instructions describe how to use the feed unit Descriptions of the Wire Saw SB the drive motor and the control unit WSE2226P are provided in their respective ope...

Page 9: ... radio remote controller with a rechargeable battery or an ordinary battery The remote controller can also be operated using a cable Main components of remote controller Main components of remote controller 1 Feed potentiometer 8 Pulse switch control unit 2 On Off main motor 9 EMERGENCY STOP 3 Main motor potentiometer 10 Indicator lights 4 Water On Off 11 Warning light radio battery 5 Diameter sel...

Page 10: ...se of incorrect system components The feed unit must only be operated using original system components from TYROLIT Hydrostress AG Failure to adhere to this regulation may result in physical injury and material damage Feed unit components Feed unit components 1 Crane hook 10 Hydraulic coupling 2 Mains cable 11 Drive motor 3 Handle bar 12 Air tyre Ø180mm 4 Oil tank 13 Chassis 5 Handle 14 Electrical...

Page 11: ...unction Hydraulic circuit diagram Hydraulic circuit diagram Scope of supply 1x Feed unit TYROLIT No 10996500 1x 2 piece Feed cable hose assembly TYROLIT No 975672 1x Motor attachment kit WSE2226 SB TYROLIT No 10996200 1x Operating Instructions Spare parts list TYROLIT No 10996786 2 6 4 2 6 5 2 7 ...

Page 12: ...ecting the drive motor 9 9 Connectors are clean 9 9 Cables are not damaged Connecting the drive motor Connecting the power and feed cables to the control unit 9 9 Connectors are clean 9 9 Cables are not damaged Connecting the power and feed cables to the control unit 3 3 1 3 2 ...

Page 13: ...plings are not leaking oil Connecting the hydraulic and feed hoses Proceed as follows Push the hose coupling on to its counterpart until you hear it click Twist the locking ring of the coupling If hoses cannot be connected or this cannot be done easily they are under pressure Depressurise the hoses by means of the pressure relief device Never use force to connect couplings 3 3 ...

Page 14: ... the mains power supply 9 9 Connectors are clean 9 9 Cables are not damaged 9 9 The power supply is earthed and fitted with a residual current circuit breaker FI type B max residual current 30mA 9 9 Sufficient cable cross sections up to 25 m long 4 x 2 5 mm2 more than 25 m long 4 x 4 mm2 Connecting the power and feed cables to the control unit 3 4 ...

Page 15: ...ating element 1 Position lock switch feed 8 Main motor potentiometer 2 Water On Off 9 Diameter selector switch 3 EMERGENCY STOP 10 Feed joystick 4 Pulse switch control unit 11 Main switch control unit 5 Start switch 12 Reset button 6 Feed potentiometer 13 Mains power supply selection switch 7 On Off main motor 4 4 1 ...

Page 16: ... using the start switch 5 Warning lights radio and battery initially light up red An audible signal sounds simultaneously Indicators flash coloured Second audible signal sounds Indicators light up coloured Warning light flashes green X X Press the pulse switch 4 briefly on the radio remote controller to the ON position All indicator lights except the warning light and the group alarm on the radio ...

Page 17: ...lecting the tool station diamond wire speed Once the control unit WSE2226 has been started correctly it is possible to select the diamond wire speed Selecting the power level Peripheral speed diamond wire Speed Gear at drive motor Setting on the remote controller 0 10 m s Gear 1 Ø 2000 2200 0 11 m s Ø 1800 0 13 m s Ø 1600 0 17 m s Gear 2 Ø 1200 0 20 m s Ø 1000 0 24 m s Ø 800 Proceed as follows X X...

Page 18: ...inder potentiometer 6 Main motor potentiometer 8 Adjusting the feed Feed movements are selected with the joystick Adjusting the feed The feed speed is automatically supported during the cutting process by an assisted feed Manually adjusting the feed speed 9 9 Control unit WSE2226 has been started X X Select the required feed speed via the feed potentiometer 6 4 5 4 6 ...

Page 19: ... water valve on control unit WSE2226 X X Turn the start switch 5 on the remote controller to the 0 position X X Switch off the control unit WSE2226 at the main switch 11 Use the EMERGENCY STOP function only in an emergency to stop the control unit WSE2226 After finishing the work Proceed as follows X X Turn the main switch on the control unit WSE2226 to the 0 position X X Unplug the mains connecto...

Page 20: ...emote controller the radio and battery light 8 flash Deactivating the EMERGENCY STOP The following controls must be moved to the 0 position X X Feed potentiometer 6 X X Feed joy stick 10 X X Main motor On Off 7 X X Turn the EMERGENCY STOP button 3 clockwise X X Press the pulse switch 4 on the control unit to the ON position 4 9 ...

Page 21: ...ter damage Electrical system X X Check the condition and cleanliness of electric cables plugs connectors and switches X X X X X X Check the condition and cleanliness of couplings X X X X Hydraulic system X X Inspect hydraulic hoses condition leaks cleanliness X X X X X Inspect couplings condition leaks cleanliness X X X X X X Check oil level X X X X X X Change hydraulic oil X X X Replace the gear ...

Page 22: ...aulic oil HLP ISO VG 46 Changing gear oil 1 Oil tank screw plug with dipstick 2 5 litre oil tank 3 Oil drain plug Recycling waste TYROLIT Hydrostress units are manufactured using a high proportion of recyclable materials A prerequisite for recycling is proper material separation In many countries TYROLIT is already prepared for taking back your used equipment for recycling Contact TYROLIT customer...

Page 23: ...it WSE2226P start up then cut out again Fuse in the power supply of the building site trips X X Check and if necessary adapt the fuse protection X X If necessary change the power supply The feed unit suddenly cuts out Overvoltage or undervoltage X X Check the power supply Cross section of power supply cable to the control unit WSE2226P too small X X Check the power supply Electric motor of feed un...

Page 24: ...Feed Unit SB E Technical data Dimensions Measurements in mm Weights Weight Parameter Value Hydraulic unit with hydraulic oil 22 kg Feed unit complete 35 kg Design Lightweight construction to facilitate one man transport 7 7 1 7 2 7 3 ...

Page 25: ...C Operation 15 C to 50 C Noise nuisance sound level Noise data according to ISO 3744 Parameter Value Sound pressure level L pA 77 dB A Highest value of sound pressure level L pCpeak 105 dB Sound power level L WA 97 dB A Conditions for the measurement Diamond wire not in cutting operation under full load Name plate Name plate 7 4 7 5 7 6 ...

Page 26: ... class F Pressure 120bar advance 30bar return Delivery rate Max 1 88l min Oil tank Oil tank capacity 5 litres Pressure gauge 0 160bar Hydraulic connections Quick connection coupling non drip shut off valves with integrat ed pressure relief Coupling Art no 979703 nipple Art no 979707 Couplings and hoses Couplings and hoses Plug in couplings Type FD and FF non drip Hoses Length 8m filled with hydrau...

Page 27: ...requency 0 50 Hz max 400 Hz IP20 Weight 0 9kg Electrical enclosure Dimensions 100x175x250mm IP66 Cable 1x Mains input cable 6mm 1m connector CEE63 5p 6h TYROLIT Art no 10996553 1x Mains output cable 6mm 2m CEE63 5p 6h coupling TYROLIT Art no 10996554 1x Feed cable 2 5m without central cable gland TYROLIT Art no 10995177 1x Motor cable TYROLIT Art no 10995178 1x Sensor cable TYROLIT Art no 10996212...

Page 28: ... 420 VAC 50 Hz 60 Hz Type Frequency converter Max current consumption 38 A Power With 32 A mains power supply 17 kW With 63 A mains power supply 26 kW Internal control voltages Controller remote controller 24 VDC 3 6 VDC Feed drives 48 VDC Main drive unit 400 VAC 0 400 Hz Water Cooling the control unit Water cooling the power semi conductors Cooling water flow rate Min 4 l min at max 25 C Water co...

Page 29: ...re geared drive motor Diamond wire drive motor Parameter Value Electric motor High frequency water cooled Voltage 390 V Frequency 400 Hz Gears 2 gear I i 6 gear II i 3 Speed 8000 rpm Power 26 kW Current 38 A Protection class IP67 Operating mode S1 Number of poles 6 Insulation class F 7 8 2 ...

Page 30: ...ROLIT Hydrostress AG Page 30 Feed Unit SB E Hydraulic cylinder Hydraulic cylinder Hydraulic cylinder Type Hydraulic cylinder 2T MP1 Article number 10981872 Dimensions Dm 50 25x150 Connections G 3 8 7 8 3 ...

Page 31: ... mobile crane to transport the feed unit by crane Failure to observe this regulation may lead to serious physical injury possibly even death and to property damage Danger when lifting heavy loads It is not permitted to lift loads weighing more than 30 kg without using suitable lifting equipment Use the handles provided when transporting Always keep handles clean and free of grease Failure to adher...

Page 32: ...is product complies with the following directives and standards Directive applied 2006 42 EC from 17 May 2006 2012 19 EU from 04 July 2012 2014 30 EU from 26 February 2014 Applied standards EN ISO12100 2010 EN 60204 1 2006 A1 2009 EN 61000 6 2 A2 2005 EN 61000 6 4 A2 2007 TYROLIT Hydrostress AG Witzbergstrasse 18 CH 8330 Pfäffikon Switzerland Pfäffikon 11 03 2016 Pascal Schmid Head of Development ...

Page 33: ...TYROLIT Hydrostress AG Page 33 Feed Unit SB E Notes ...

Page 34: ...TYROLIT Hydrostress AG Page 34 Feed Unit SB E ...