Ultra Max Perfoma Series, Operation Manual

Page 1: ...For Sales Service questions please contact your dealer Your local dealer is 742 762 Control 255 and Performa Series Valves 263 268 268FA Operation Manual...

Page 2: ...NG IF YOU HAVE A 742 OR 762 CONTROL 27 GENERAL 700 SERIES INSTRUCTIONS 27 Display Icons 700 Controller Keypad Buttons Regeneration Modes 742 762 Series Initial Power Up Initial Start up Step By Step I...

Page 3: ...tial power up the camshaft will need to rotate to the HOME in service position Camshaft may take 1 2 minutes to return to home position Err 3 will be displayed until the camshaft returns to home If mo...

Page 4: ...t setting is programmed see Resetting the Control section below Step 3 Program Time of Day While 12 00 is blinking set the correct time of day Use the UP and DOWN buttons to scroll to the correct time...

Page 5: ...ant amount Press SET to accept the setting and advance to next parameter See page 34 for more complete information on regenerant settings for different system sizes capacities and expected efficiencie...

Page 6: ...ration has begun press REGEN again to initiate a second manual regeneration An X2 symbol will be displayed indicating a second regeneration will follow the first regeneration During a Regeneration A C...

Page 7: ...he control will be reset to an unprogrammed state 6 Go to Initial Set up section of this sheet to reprogram control Further programming or set up instructions can be found in this manual Unprogrammed...

Page 8: ...erson installing this equipment should have Training in the 700 Logix series controllers and water conditioner installation Knowledge of water conditioning and how to determine proper control settings...

Page 9: ...lubricants Use only 100 silicone lubricants All plastic connections should be hand tightened Teflon tape may be used on connections that do not use an O ring seal Do not use pliers or pipe wrenches Al...

Page 10: ...ts to set before installing any plastic parts Do not get primer or solvent on O rings nuts or the valve System Regeneration Cycles 7 Cycle Operation 1 Service Downflow Cycle C0 Untreated water is dire...

Page 11: ...brine residual is rinsed from the resin bed 6 Brine Refill Cycle C8 Brine refill occurs during a portion of the fast rinse cycle Water is directed to the regenerant tank at a controlled rate to creat...

Page 12: ...ir Check Regenerant Tank Refill Controller Injector and Cap Outlet Inlet Drain Backwash Locking Bar Injector Valve Discs Camshaft Drain Control Screen Filter Manifold Motor Optical Sensor Control Modu...

Page 13: ...ntification Refill Controller Regenerant Tube Connection Injector and cap Valve Discs Outlet Drain Inlet Backwash Injector Screen Camshaft Drain Control Filter Control Module Mount One Piece Valve Dis...

Page 14: ...eater of ten feet three meters to prevent backup of hot water into system Local drain for discharge as close as possible Water line connections with shutoff or bypass valves Must meet any local and st...

Page 15: ...alve This will cause physical damage to the internal parts as well as the plumbing High temperatures will affect the controller The display may become unreadable but the controller should continue to...

Page 16: ...dies Figure 7 Typical Globe Valve Bypass System Normal Operation In Bypass B Y P A S S B Y P A S S B Y P A S S B Y P A S S In Out In Out Normal Operation In Bypass B Y P A S S B Y P A S S B Y P A S S...

Page 17: ...drain below the level of the control valve form a 7 inch 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection This will provide an adequate siph...

Page 18: ...ten with plastic thumb nut and gasket as shown Figure 9 Attach length of 1 2 inch 1 3 cm I D tubing not supplied to fitting and run to drain Do not elevate overflow line higher than overflow fitting D...

Page 19: ...e to drain out and the conditioner will not draw regenerant from the tank This may also introduce air into the valve causing problems with valve operation Most installations utilize a tank check valve...

Page 20: ...ing a Performa valve NOTE When installing a 3 cycle filter 253 263 or 273 valve use a cap on the regenerant line connection to prevent water seepage from the port See Parts and Accessories section for...

Page 21: ...le for outdoor use All 700 Series controllers operate on 12 volt alternating current power supply This requires use of the supplied AC adapter A variety of AC adapters are available for different appl...

Page 22: ...er mounted for remote operation A remote mount connection P N 1256257 is available for the 700 Series controller Valve Camshaft The front end of the camshaft has an indicator cup The cup has slots in...

Page 23: ...1 Backwash Cycle C2 Regenerant Draw Cycle not used in filter mode C3 Slow Rinse Cycle not used in filter mode C4 System Pause Repressurization cycle C5 Fast Rinse Cycle 1 C6 Backwash Cycle 2 not used...

Page 24: ...24 Valve Camshaft Rev D Figure 15 Performa Valve 263 268 278 1 Regenerant Valve 2 Bypass Valve 3 Inlet Valve 4 Outlet Valve 5 Refill Valve 7 Backwash Drain Valves 6 Rinse Drain...

Page 25: ...ctant available a choice can be made among the following methods Sodium or Calcium Hypochlorite Application These materials are satisfactory for use with polystyrene resins synthetic gel zeolite green...

Page 26: ...used directly without dissolving before use 1 Dosage A Two grains approximately 0 1 ounce 3 mL per cubic foot 2 Regenerant tank conditioners A Backwash the conditioner and add the required amount of...

Page 27: ...SERIES INSTRUCTIONS Display Icons 700 Controller Figure 17 GE Infrastructure Milwaukee WI USA Autotrol Brand Model 762 12 V 60 Hz 4W VERSION 1 02 WO 4340000 Ser No 740090052683 3 Model number either...

Page 28: ...d for error codes 10 Colon flashes as part of the time display Indicates normal operation 742 only 11 Locked unlocked indicator In Level I programming this is displayed when the current parameter is l...

Page 29: ...ifies which history value is currently displayed 25 Parameter P Displayed only in Level II Programming The number displayed by 23 identifies which parameter is currently displayed 26 Cycle C The numbe...

Page 30: ...ration Modes The 700 Series controllers can be regenerated either automatically or manually During a regeneration the total time remaining of the regeneration will be displayed on the controller The c...

Page 31: ...am is advancing When cam reaches next cycle C2 will be displayed Repeat SET and UP to advance through each cycle Press and hold SET and UP for 5 seconds to cancel regen Hourglass will flash once cance...

Page 32: ...the back or side of the valve body Select your valve body type using the UP and DOWN buttons Display Valve Body 255 255 7 cycle conditioner 263 Performa filter 263 3 cycle filter 268 Performa conditio...

Page 33: ...of week Press SET to accept and advance to the next parameter After steps 1 4 the controller will operate most systems Proceed to step 5 if further adjustments to your system s programming is needed...

Page 34: ...ar override on demand control 0 days is the default for calendar override Days can be adjusted from 5 to 99 days To change press SET to make the 0 flash Use the UP and DOWN buttons to change to the nu...

Page 35: ...e media type and amount used The controller can use 0 to 99 minutes for backwash Press SET again to enter that time Table 1 High Efficiency Exchange Capacity Salt lbs cu ft Exchange Capacity grains cu...

Page 36: ...T to make the setting flags Use the UP and DOWN buttons to scroll to the correct hardness Press SET to accept the entered hardness value The control will return you to the normal operation mode FA fil...

Page 37: ...ss and hold the SET button the controller will indicate the time remaining in the current cycle 4 Fill the media tank with water A While the controller is in cycle C1 Backwash open the water supply va...

Page 38: ...1 Backwash press and hold the SET button This will display the current cycle While pressing the SET button press UP to advance to the next cycle Continue to advance through each cycle until you have r...

Page 39: ...cle C1 Backwash Press the SET and UP button to advance to cycle C2 Draw B With the controller in this position check to see that the water in the regenerant tank is being drawn out of the tank The wat...

Page 40: ...perate the control correctly The initial resin volume should be set to the closest volume of the manganese greensand in the system For example if the system contains two cubic feet of manganese greens...

Page 41: ...ays of total capacity Solution regenerate every 3 days Volume Demand Regeneration Setting To set a 762 demand system for iron removal you must 1 Know your media capacity Generally one cubic foot of ma...

Page 42: ...defaults to English units The 700 Series controller can be programmed to regenerate on specific days of the week If electrical power is not available the camshaft can be rotated counterclockwise by h...

Page 43: ...day of week Move to desired display UP or DOWN arrows Press and Release Will increment through the displays Enable setting to be changed SET Press and Release Display will flash Change setting UP or D...

Page 44: ...ween regeneration 99 day calendar override P5 Not used 742 only P6 Amount of regenerant used per regeneration or filter backwash time salt setting P7 System capacity P8 Hardness P9 Units of measure P1...

Page 45: ...070 gallons or 0 61 310 70 m3 762 only H4 Water used since last regeneration in gallons m3 0 131 070 gallons or 0 61 310 70 m3 762 only H5 Total water used since reset in 100s 0 999 900 gallons or 0 9...

Page 46: ...urther advance programming or set up instructions can be found in the Dealer Installation and Service Manual P N 1255652 WARNING Resetting the control will delete all information stored in its memory...

Page 47: ...255 Valve Exploded View 47 Rev D PARTS AND ACCESSORIES 255 Valve Exploded View 1 2 3 4 5 6 7 8 9 11 12 14 15 16 10 18A 20 13 17 19 13 18B Warning Do not use flow control ball with 18A 21 21 22...

Page 48: ...1 20 1235373 Module Sensor Photo Interrupter 1 1031402 English Language Locking Bar 21 1030502 Ball Flow Control 1 1031403 French Language Locking Bar 1033066 New to Old Style Aircheck Adapter 1 10314...

Page 49: ...nch BSPT Drain 1001615 25 mm CPVC Tube Adapter Kit 1 1040279 3 4 inch NPT Noryl 1 2 inch NPT Drain 1001769 3 4 inch NPT Plastic Pipe Adapter Kit 1 1040280 1 inch NPT Noryl 1 2 inch NPT Drain 1001603 1...

Page 50: ...50 Performa Exploded View Rev D Performa Exploded View 2 1 3 4 5 6 7 8 9 10A 11 12 13 14 16 17 7 15 18 10B 11 Warning Do not use the flow control ball with 10A 19 20...

Page 51: ...8 3 Lpm 1001615 25 mm CPVC Tube Adapter Kit 1000212 No 10 2 7 gpm 10 2 Lpm 1001769 3 4 inch NPT Plastic Pipe Adapter Kit 1000213 No 12 3 9 gpm 14 76 Lpm 1001603 1 inch NPT Plastic Pipe Adapter Kit 10...

Page 52: ...er 1242150 Logix 742 Controller 1000810 Japanese 1242162 Logix 742 F Controller 1000811 North American 1242168 Logix 762 Controller 1000812 Australian 1242170 Logix 762F Controller 1000813 British Ele...

Page 53: ...hourglass should be flashing on the display indicating the motor is running Camshaft is not turning during ERR 3 display Check that motor is connected Verify that motor wire harness is connected to mo...

Page 54: ...correct setting according to instructions b Remove restriction c Clean injector and screen d Replace injector and cap Contact dealer e Remove foreign matter from disc and check disc for closing by pu...

Page 55: ...rbine and flush with clean water Turbine should spin freely If not replace meter Contact dealer 13 Run out of conditioned water between regenerations a Improper regeneration b Incorrect regenerant set...

Page 56: ...Copyright 2007 General Electric Company Printed in USA P N 3000440 Rev D...