Unimotion MTV Series, Use, Maintenance And Assembly Instructions

Page 1: ...www unimotion eu MAINTENANCE AND ASSEMBLY INSTRUCTIONS MTV SERIES Hypex d o o Alpska cesta 43 4248 Lesce Slovenija www unimotion eu e mail sales unimotion eu Tel 386 0 4 531 8700 Fax 386 0 4 531 8740 ...

Page 2: ...MTV Series MANUAL The specifications in order to improve the products in this catalogue are subject to change without notice NOTES ...

Page 3: ...netic field sensor _ _ _ _ 1 035 0 Mechanical and inductive switch _ _ _ _ 1 040 0 Motor with coupling _ _ _ _ 1 045 0 Motor with motor side drive _ _ _ _ 1 050 0 MAINTENANCE _ _ _ _ 1 065 0 Lubrication of the ball nut and the carriage _ _ _ 1 065 0 Lubrication of the cover strip _ _ _ _ 1 065 0 Lubricant _ _ _ _ 1 065 0 Lubricant quantities and intervals _ _ _ _ 1 065 0 Normal operating condition...

Page 4: ...fication User manual All qualified personnel must have read and understood this Instruction manual REGULATION OF USE SAFE OPERATION Requirements for personnel Checking linear unit In accordance with the EU Health and Safety Directive 89 655 EEC article 4a the operating company must subject the unit to thorough checking prior to putting it into operation after carrying out repairs and after malfunc...

Page 5: ... in accordance with the stipulated regulation use the instructions set out in this operating manual are not followed the unit is modified without the consent of the manufacturers the screws sealed by locking varnish are unlocked The manufacturer s warranty in respect of maintenance and repair work applies only if original replacement parts are used LABELS AND NOTICES All notices and labels attache...

Page 6: ...Linear Unit by the main profile The Linear Unit must be supported all the time during the handling until it is fixed mounted on the place where it is meant to be For correct handling please refer to page number 1 020 0 PICTURE A is showing that handling with the Linear Unit in this position is wrong because the profile guides and other components might get deflected or damaged PICTURE A Carrying t...

Page 7: ...se the suitable lifting tool for the transportation of the Linear Unit Please refer to the catalogue UNIMOTION LINEAR UNITS for weight calculations Linear Unit needs to be stored in dry place and protected against corrosion Make sure that there is no danger for the Linear Unit to get damaged MTV Series MANUAL 1 020 0 L 2000mm L 2000mm The specifications in order to improve the products in this cat...

Page 8: ... available on request 4 Carriage with built in Magnets 5 Aluminium profile Hard anodized 6 Integrated Linear Ball Guideway 7 Central lubrication port both sides 8 End block with fixed bearing PRODUCT DESCRIPTION 1 4 5 8 2 3 6 7 The specifications in order to improve the products in this catalogue are subject to change without notice ...

Page 9: ...ping fixtures Please refer to our catalogue UNIMOTION Linear Units on page 7 000 0 65 78 93 Linear Units Linear Units Linear Units Linear Units Linear Units 0 1 80 93 108 Fixing system TAP PIN Holes Fixing the Linear Unit can also be done by the botom of profile using TAP PIN holes which can be made on request TAP PIN holes can only be made based on the manufacturer s drawing of the position and d...

Page 10: ...is purpose For INFO about Profile slots see UNIMOTION Catalogue Placing of the sensor can done on the left or right side of the profile of the Linear Unit STEP 2 After the magnetic field sensor is inserted and positioned in the right location in the slot tighten the screw of the sensor Linear Units Linear Units Linear Units Linear Units Linear Units STEP 1 STEP 2 The specifications in order to imp...

Page 11: ...e mechanical switch or the inductive switch with brackets in the slots and position them in the desired location The mechanical or inductive switch with brackets can be placed in the slots either on the left or right side of the profile of the Linear Unit STEP 3 After the mechanical or inductive switch with bracket is placed in the desired place in slots tighten the screws of the bracket For tight...

Page 12: ...imum speed of the motor must never exceed the limits of the Linear Unit Linear Units Linear Units Linear Units Linear Units Linear Units If motor adapter has inner through hole with the narrowing at one end Attach motor adapter to the side on which the through hole is narower Attach complete coupling to the axle on the wider side of the hole Assemble two parts together and tighten the remaining sc...

Page 13: ... has been mounted on the Linear Unit the belt sprocket with toothed belt and self locking device must be fitted on the ball screw journal of the Linear Unit Adjust the clearance as shown in the picture The motor side drive MSD can only be used on the Liner unit with the ball screw journal without keyway ball screw journal type 0 more info see our cataloge UNIMOTION Linear Units on page 6 005 0 Typ...

Page 14: ... the housing and tension lightly the tightening screws of the motor When the motor is mounted mount the belt sprocke tension unit onto the motor journal Adjust the clearance as shown on the picture Tension the tension unit Tension the motor with the belt with the pretensioning force F and tighten the motor down on the housing The pretensioning force F depends of the size of the Linear Unit and mot...

Page 15: ...vertical position To dismount the MSD properly look at the mounting procedure Take care when loosening the mounting screws on the motor when the toothed belt is tensioned Before the initial start up check if everything is OK electrical wiring mounted elements tightened screws correct tensioning of the belt For tightening torques for the screws please refer to page number 1 005 0 STEP 4 STEP 5 The ...

Page 16: ... additional lubrication under normal operating conditions Recommended oil for steel cover strip Lubcon TURMOFLUID ED 13 Lubricant Recommended grease for the lubrication Lubcon TURMOGREASE LC 802 EP For lubrication and re lubrication of linear units grease lubricant must only be used Do not use the grease which contains any solid parts The stated lubrication intervals in the table are sufficient fo...

Page 17: ... X 16 STAINLESS STEEL PROTECTION STRIP MTJ MRJ 65 ALLEN SCREW M4 x 14 DIN 912 KEY ROUNDED 4 x 4 x 20 DIN 6885A MAGNET STRIP MTJ MRJ 65 COVER FOR AR HR 15 47034 47033 47035 46032 41518 45195 35452 35462 35463 45961 39440 39441 41317 40690 40778 36933 ITEM QTY PART NAME ID LENGTH QTY STROKE 230 STROKE 220 STROKE 307 STROKE 248 RAIL LENGHT 60 0 2 STROKE 230 RAIL LENGTH 60 0 2 ASSEMBLY MTV 65 Linear U...

Page 18: ...20 X 20 STAINLESS STEEL PROTECTION STRIP MTJ MRJ 80 ALLEN SCREW M5 x 20 DIN 912 NUT M5 DIN557 KEY ROUNDED 5 x 5 x 25 DIN 6885A MAGNET STRIP MTJ MRJ 65 AND 80 COVER FOR AR HR 20 53170 53166 53210 53234 41515 45196 35453 42091 35464 39449 39442 39443 41319 52936 40769 37038 36933 ITEM QTY PART NAME ID LENGTH QTY STROKE 340 STROKE 338 STROKE 440 STROKE 362 RAIL LENGHT 60 RAIL LENGHT 60 STROKE 340 RAI...

Page 19: ... 5 slide the carriage as close to the fixed end of the protection strip as possible Slide with a hand over the protection strip towards the loosened end to tighten it At the end block hold the protection strip tensioned and tighten two set screws to fix the strip MTV 80 110 STEP1 remove the cover plate STEP 2 unscrew tensioner cover screws and remove cover STEP 3 remove protection strip and move t...

Page 20: ...arriage as close to the end of the spindle as possible Remove key holding screw and nut key Remove the carriage nut and the ball nut STEP 2 MTV80 remove the screws in the rear end block and slide the carriage to that end to unscrew the cariage nut STEP 3 loosen the locking set screw on the side of the rear end block and remove the bearing cover STEP 3 MTV80 remove the spindle ball nut and the rear...

Page 21: ...le STEP 1 remove the spindle and the ball nut from the module as described in previous chapters STEP 2 slide the carriage from the module and replace it with new one Turn the carriage the same way as was the old one Take care that the balls do not fall out of the rail guide blocks ignore this step if you are not replacing carriage STEP 3 insert the spindle with the ball nut into the module and sec...

Page 22: ...b MTV 80 remove plastic plugs loosen the screws and slide the rail with screws out of the profile STEP 3 replace the rail with new one and insert it into the profile Center the rail in the profile with caliper and tighten the screws Do not glue the screws on MTV 80 STEP 4 finish by installing the carriage spindle frontal end block As described in previous chapters Replacing the rail 1 095 0 MTV Se...