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Ballast Frame

Installation Manual 224

THE STANDARD IN PV MOUNTING STRUCTURES

UniRac welcomes input concerning the accuracy and user-friendliness of this publication. Please write to 

publications@unirac.com.

December 2006

© 2006 by UniRac, Inc. All rights reserved.

Thank you for purchasing a UniRac product. Please review this 
manual completely before proceeding.

Ballast Frame installations are all custom confi gured. Use this 
manual in conjuction with your 

Ballast Frame Specifi cation 

Sheet.

 That document will list specifi c components of your 

system.

The illustrations in this manual may vary from your custom 
installation in the following ways:

• 

Ballast bays.

 Standard ballast frames have three to eight 

bays for placing ballast.

• 

Tilt angle.

 Drawings illustrate tilt legs. Some installations 

may use L-feet only to achieve a minimal tilt.

• 

Rail type.

 Drawings illustrate standard rails. Light or HD 

(heavy duty) rails may be specifi ed in your installation.

 

The installer is solely responsible for:

•  Complying with all applicable local or national building 

codes, including any that may supercede this manual;

•  Ensuring that UniRac and other products are appropriate 

for the particular installation and the installation 
environment;

•  Ensuring that the roof, its rafters, connections, and 

other structural support members can support the array 
under building live load conditions (this total assembly is 
hereafter referred to as the roof rafter assembly);

•  Using only UniRac parts and installer-supplied parts 

as specifi ed by UniRac (substitution of parts, including 
ballast, may void the warranty);

•  Ensuring that lag bolts, if applicable, have adequate 

pullout strength and shear capacities as installed;

•  Maintaining the waterproof integrity of the roof, 

including selection of appropriate fl ashing; and

•  Ensuring safe installation of all electrical aspects of the PV 

array.

Summary of Contents for SolarMount 224

Page 1: ...inimal tilt Rail type Drawings illustrate standard rails Light or HD heavy duty rails may be specified in your installation The installer is solely responsible for Complying with all applicable local or national building codes including any that may supercede this manual Ensuring that UniRac and other products are appropriate for the particular installation and the installation environment Ensuring...

Page 2: ... line 3 8 hardware L foot Always lubricate s s hardware Stainless steel nuts and bolts require anti seize lubrication during assembly Lubrication dramatically reduces the likelihood of galling cold welding and facilitates accurate torque readings For details see Installation Supplement 910 1 Lubrication Requirements for Stainless Steel Hardware Position ballast frame Prepare the site for the balla...

Page 3: ...ted the low end of the array will be on the side facing the equator Finger tighten hardware for the time being Place ballast Select and distribute the ballast blocks in accordance with your Ballast Frame Specification Sheet To avoid crumbling and loss of structural integrity over time use only high density 4 by 8 by 16 inch concrete blocks that meet ASTM C90 standards Strut nut 3 8 hardware Always ...

Page 4: ... thereof in UniRac s sole discretion Such repair or replacement shall completely satisfy and discharge all of UniRac s liability with respect to this limited Warranty Under no circumstances shall UniRac be liable for special indirect or consequential damages arising out of or related to use by Purchaser of the Product Manufacturers of related items such as PV modules and flashings may provide writt...

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