United Technologies Carrier 39HXC, Installation, Operation And Maintenance Instructions

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS 39HX Plug Play Air Handling Units with Heat recovery Product logo black and white Original document Air ow 300 to 18 000 m3 h...

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Page 3: ...N SERVICE 24 6 MAINTENANCE PERIODICITE DES INTERVENTIONS 25 7 PROBLEMES CAUSES SOLUTIONS 27 8 ESSAIS ET GARANTIES 28 Avertissement ce document est transmis titre indicatif sous r serve de possibles vo...

Page 4: ...n cessaires L appareil doit tre stock dans son emballage l abri des intemp ries 39HX mod les C E et V Les 3 tailles du mod le V et la taille 010 des mod les C et E sont monoblocs et livr es sur pieds...

Page 5: ...neur 4 Vous pouvez maintenant s parer les blocs Remarque Proc der l op ration inverse pour r accoupler les blocs Lors du d saccouplement des blocs veillez ce que le joint PVC 18X10 situ entre les bloc...

Page 6: ...tes afin d effectuer ais ment les op rations d entretiens Mod le 39HXH Ce mod le est dot d querres de suspension permettant ais ment la fixation au plafond La d coupe de ces querres de suspension offr...

Page 7: ...90 465 040 1659 1264 800 1510 350 230 580 060 1959 1407 850 1810 460 305 765 39HXH Taille Dimensions mm Poids Kg 10 Hauteur Longueur Largeur 007 584 1453 896 161 012 584 1592 1174 206 016 584 1856 145...

Page 8: ...Interrupteur g n ral sur carrosserie ext rieure 6 Afficheur 39HX Control 3 Coffret lectrique r gulation En fonction de la configuration de l appareil 3 Coffret lectrique puissance 4 Filtre 7 Batterie...

Page 9: ...stre 3 Bac condensat 7 Filtres 4 Interrupteur g n ral sur carrosserie ext rieure 39HXH 1 Groupe moto ventilateur 5 Evacuation des condensats 2 Coffret lectrique de commande 6 Equerres de suspension 3...

Page 10: ...changeur plaques 3 Filtres 4 Coffret lectrique puissance et de commandes 5 Evacuation des condensats 6 Bac de r cup ration des condensats 7 Batterie 8 Montage vanne Caisson additionnel batterie 1 Batt...

Page 11: ...C avec batterie de pr chauffage Taille 39HXC D bit Minimum m h D bit Nominal m h D bit Maximum m h 010 300 1000 1200 020 500 2000 2200 030 700 3000 3700 040 900 4500 5100 060 1400 6000 6600 Taille 39...

Page 12: ...nent le mod le 39HXE Filtres 39HXH Filtres 39HXV Tailles 007 015 020 DimensionsFiltresxNombre decellules flux d air 330x597x48 x1 471x697x48 x1 541x697x48 x1 Double filtration Lorsqu un double tage de...

Page 13: ...48 2 x 1000 Intensit maxi A 2 x 2 8 2 x 2 8 2 x 1 6 39HXV TAILLE 007 015 020 GMV 250 280 280 Nombre 2 2 2 Puissance maxi W 2 x 448 2 x 1000 2 x 1000 Intensit maxi A 2 x 2 8 2 x 1 6 2 x 1 6 R cup rateu...

Page 14: ...O2 est positionner sur la gaine de reprise afin de mesurer le taux de CO2 extrait de la ou les pi ces trait es Cette sonde est fournie en pi ce d tach e et la notice de celle ci est incluse dans son e...

Page 15: ...le r seau de gaine introduction au soufflage une distance D 2 Dh hydraulique Si la gaine est circulaire alors Dh de la gaine Si la gaine est rectangulaire alors l L l L Dh 2 Thermostat Change Over po...

Page 16: ...col de cygne etc Veillez relier tous les organes lectriques la terre MONTAGE EXTERIEUR uniquement le mod le 39HXC et 39HXE L installation d une centrale double flux 39HX en ext rieur exige la mise en...

Page 17: ...x E M x F Poids kg OUVERTURES 010 350 205 355 336 310 2x170 2x170 1 780 Circulaires 020 450 268 455 436 410 2X220 2X220 2 875 39HXE A B C C2 D N x E M x F Poids kg OUVERTURES 010 637 274 394 376 598 5...

Page 18: ...r 250 355 458x984 608x1284 758x1584 Dimensions internes DIMENSION DES CIRCUITS HYDRAULIQUES Batterie hydraulique interne et caisson additionnel Raccordement vanne Montage froid chaud VANNE 2 VOIES TAI...

Page 19: ...Raccordements mm Vanne 4V Entr e vanne G 1 2 G 1 2 G 1 2 Sortie vanne G 1 2 G 1 2 G 1 2 TAILLE 010 020 030 040 050 060 075 100 2 rangs 150 2 rangs Raccordements mm Vanne 4V Entr e vanne G 1 2 G 1 2 G...

Page 20: ...NO 230 TRI 400 Intensit 20 11 16 16 19 25 29 34 46 Raccorder lectriquement l appareil au r seau lectrique en fonction des tableaux ci dessus Raccordement sur l interrupteur g n ral de la machine situ...

Page 21: ...batterie lectrique 1 Thermostat CHANGE OVER Sonde temp rature introduction d port e Registre 24V TOR D tection incendie Ordre machine humidificateur Commande pompe 2 Commande pompe 1 Contr le pompe 2...

Page 22: ...2 Xm 18 _ b 5 Xm 7 _ b 5 Retour Thermostat s curit batterie lectrique Contact sec Entr es digitales Xm 18 _ b 6 Xm 7 _ b 4 Bornier machine Bornier caisson additionnel Remarques Entr e Sortie Xm 18 _...

Page 23: ...Temp rature d port e Courbe de r ponse r sistivit Entr es analogiques Xm 19 _ b 6 Xm 7 _ b 7 Bornier machine Bornier caisson additionnel Remarques Entr e Sortie Xm 18 _ b 1 Xm 7 _ b 3 Commande M A 24V...

Page 24: ...ence d bit d air Contr le Pompe 1 4 fils Ordre de marche Pompe 1 si ordre de fonctionnement Batterie hydraulique 1 Contr le Pompe 2 4 fils Ordre de marche Pompe 2 si ordre de fonctionnement Batterie h...

Page 25: ...atique n gative 25mm Bornier machine Remarques Entr e Sortie Xm 21 _ b 5 Contr le M A de l unit Contact sec commun b 6 Entr es digitales Xm 21 _ b 6 Bornier machine Remarques Entr e Sortie Xm 22 _ b 4...

Page 26: ...serrage des connexions S assurer de la propret interne de la centrale qu il n y ait aucun corps tranger l int rieur de celle ci V rifier le c blage Contr ler la tension d alimentation lectrique ainsi...

Page 27: ...entretien La dur e de vie d un filtre est essentiellement li e la quantit de poussi re se trouvant dans l air et l efficacit du syst me de filtration La qualit de filtration d un filtre ne peut tre ma...

Page 28: ...voir un d poussi rage d graissage ainsi que l entretien du volet de by pass Il est important de ne pas omettre de nettoyer et de d graisser le bac de r cup ration des condensats l aide d eau et de pr...

Page 29: ...que de l unit lui assure un fonctionnement optimum Les valeurs ci dessous sont des moyennes donn es titre indicatif et ne tiennent pas compte de tous les facteurs particuliers pouvant tre l origine d...

Page 30: ...partir de la date de mise en route lorsque celle ci est effectu e dans les 3 mois suivant la facturation Elle est de 15 mois partir de la date de facturation de l appareil dans tous les autres cas No...

Page 31: ...ECTIONS 14 5 COMMISSIONING 24 6 MAINTENANCE SERVICE INTERVALS 25 7 PROBLEMS CAUSES SOLUTIONS 27 8 TESTS AND GUARANTEES 28 Note to reader This document is provided for guidance only Certain modificatio...

Page 32: ...sence of the driver Claims must be made at the time of delivery and be described in detail The unit must be stored in its packaging and sheltered from weather 39HX models C E and V The 3 sizes of the...

Page 33: ...isconnect switch 4 You can now separate the blocks Note Follow the procedure in reverse to re couple the blocks When uncoupling the blocks ensure that the 18X10 PVC gasket located between the blocks r...

Page 34: ...ce space to facilitate maintenance operations 39HXH model This model has suspension brackets to allow easy ceiling mounting These suspension brackets are cut to provide sufficient clearance for the ti...

Page 35: ...800 1210 275 190 465 040 1659 1264 800 1510 350 230 580 060 1959 1407 850 1810 460 305 765 39HXH Size Dimensions mm Weight kg 10 Height Length Width 007 584 1453 896 161 012 584 1592 1174 206 016 584...

Page 36: ...Rotary heat exchanger 2 General switch on outer casing 6 39HX Control display 3 Controller electrics box Depending on the unit configuration 3 Power electrics box 4 Filter 7 Internal coil valve mounti...

Page 37: ...2 Plate recovery unit 6 Damper 3 Drain pan 7 Filters 4 General switch on outer casing 39HXH 1 Fan motor assembly 5 Condensate drain 2 Electrical control box 6 Suspension brackets 3 Power electrics box...

Page 38: ...motor assemblies 2 Plate heat exchanger 3 Filters 4 Power and electrical control box 5 Condensate drain 6 Condensate drain pan 7 Coil 8 Valve mounting additional coil casing 1 Coil 2 Valve mounting 2...

Page 39: ...um flow rate m h Nominal Flow Rate m h Maximum flow rate m h 010 300 1000 1200 020 500 2000 2200 030 700 3000 3700 040 900 4500 5100 060 1400 6000 6600 Size 39HXE Minimum flow rate m h Nominal Flow Ra...

Page 40: ...the 39HXE model 39HXH filters 39HXV filters Sizes 007 015 020 Filter Dimensions x Number of cells air flow 330x597x48 x1 471x697x48 x1 541x697x48 x1 Dual filtration When dual stage filtration is inst...

Page 41: ...rent A 2 x 2 8 2 x 2 8 2 x 1 6 39HXV SIZE 007 015 020 Fan motor assembly 250 280 280 Quantity 2 2 2 Max power W 2 x 448 2 x 1000 2 x 1000 Max current A 2 x 2 8 2 x 1 6 2 x 1 6 Heat recovery unit Contr...

Page 42: ...nsor must be positioned on the return air duct so that it can measure the CO2 level emitted from the part s treated This sensor is supplied as a spare part and the manual for this is included in its p...

Page 43: ...ned on the supply air inlet duct at a distance D 2 Dh hydraulic If the duct is circular Dh of the duct If the duct is rectangular l L l L Dh 2 Changeover thermostat for mixed coil Installation on the...

Page 44: ...ure all electrical components are earthed OUTDOOR INSTALLATION 39HXC and 39HXE models only The installation of a 39HX dual flow unit outdoors requires a roof and a canopy to be fitted these are usuall...

Page 45: ...g OPENINGS 010 350 205 355 336 310 2x170 2x170 1 780 Circular 020 450 268 455 436 410 2X220 2X220 2 875 39HXE A B C C2 D N x E M x F Weight kg OPENINGS 010 637 274 394 376 598 5 2x190 2x313 2 5 Rectan...

Page 46: ...harge 250 355 458x984 608x1284 758x1584 Internal dimensions DIMENSION OF HYDRAULIC CIRCUITS Internal hydraulic coil and additional box Valve connection Heating cooling assembly 2 WAY VALVE SIZE 010 02...

Page 47: ...valve Valve inlet 1 2 GAS 1 2 GAS 1 2 GAS Valve outlet 1 2 GAS 1 2 GAS 1 2 GAS SIZE 010 020 030 040 050 060 075 100 2 rows 150 2 rows Connections mm 4 way valve Valve inlet 1 2 GAS 1 2 GAS 3 4 GAS 3 4...

Page 48: ...Voltage 230 V 1 Ph 400 V 3 Ph Current 20 11 16 16 19 25 29 34 46 Connect the unit s electrics to the power network as per the tables above Connection to the machine s general switch located inside it...

Page 49: ...lectric heater 2 control Electric heater 1 control CHANGEOVER thermostat Remote inlet temperature sensor 24V damper On Off Fire detection Humidifier machine order Pump 2 control Pump 1 control Pump 2...

Page 50: ...Xm 18 _ b 5 Xm 7 _ b 5 Electric heater safety thermostat return Dry contact Digital inputs Xm 18 _ b 6 Xm 7 _ b 4 Machine terminal block Additional box connector Notes Inlet Outlet Xm 18 _ b 1 Xm 7 _...

Page 51: ...ature sensor measurement Resistivity response curve Analogue inputs Xm 19 _ b 6 Xm 7 _ b 7 Machine terminal block Additional box connector Notes Inlet Outlet Xm 18 _ b 1 Xm 7 _ b 3 On off control 24 V...

Page 52: ...N command if air flow detected Pump 1 monitoring 4 wires Pump 1 ON command if Hydraulic coil 1 operating order Pump 2 monitoring 4 wires Pump 2 ON command if Hydraulic coil 2 operating order Machine t...

Page 53: ...tes Inlet Outlet Xm 21 _ b 5 Unit ON OFF monitoring Dry contact shared b 6 Digital inputs Xm 21 _ b 6 Machine terminal block Notes Inlet Outlet Xm 22 _ b 4 Ground Xm 22 _ b 5 Sensor 24V supply Xm 22 _...

Page 54: ...cking the steps below Check the tightness of all connections Make sure that the unit is clean internally and that there are no foreign bodies inside it Check the wiring Check the power supply voltage...

Page 55: ...vals The filter life depends essentially on the amount of dust in the air and the efficiency of the filtration system The filtration quality cannot be maintained if the filter medium has been damaged...

Page 56: ...models Schedule annual dust removal degreasing and maintenance of the bypass damper It is important to remember to clean and degrease the condensate drain pan using water and non abrasive detergents T...

Page 57: ...maintenance will keep the unit running at optimum performance The values given in the table below are provided for guidance only They do not take into account individual factors that can lengthen or...

Page 58: ...12 months from the commissioning date when this date occurs within three months of the invoice date It is effective for a period of 15 months from the unit invoice date in all other cases CIAT s guar...

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Page 60: ...00 03 2015 Made for CARRIER in France The manufacturer reserves the right to change the product specifications without notice Printed in the European Union The front cover photos are for illustration...