Upright SPX10, Operator'S Manual

Page 1: ...SPX10 EN Manual part number 510932 000 EN for serial numbers 00000 to current July 2010 POWERED ACCESS Operator Manual ...

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Page 3: ...ABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE INCAPACITY INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND ALL THE DANGERS WARNINGS AND CAUTIONS IN THIS MANUAL ...

Page 4: ...structions 23 Decals 25 Specifications 27 Schematic 28 Maintenance and Repair Record 31 Owners Users and operators We appreciate your choice of our machine for your application Our number one priority is user safety which is best achieved by our joint efforts We feel that you make a major contribution to safety if you as the equipment users and operators 1 Comply with employer job site and governm...

Page 5: ... read understand and obey all applicable governmental regulations You are properly trained to safely operate the machine Decal Legend UPRIGHT product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to...

Page 6: ...V 7 62 500KV to 750KV 10 67 750KV to 1000KV 13 72 Allow for platform movement electrical line sway or sag and beware of strong or gusty winds Keep away from the machine if it contacts energized power lines Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the mac...

Page 7: ...e surfaces or other hazardous conditions with the platform raised Do not replace items critical to machine stability with items of different weight or specification Do not use the machine on a moving or mobile surface or vehicle Do not place or attach fixed or overhanging loads to any part of this machine Do not place ladders or scaffolds in the platform or against any part of this machine Be sure...

Page 8: ...roperly installed and the entry is secured for operation Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Operators must comply with employer job site and governmental rules regarding use of personal protective equipment Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard...

Page 9: ...ecified in this manual and the appropriate UPRIGHT service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located in the platform Crushing Hazards Keep hands and limbs out of scissors Use common sense and planning when operating the machine with the controller from the ground Maintain s...

Page 10: ...protective clothing and eye wear when working with batteries Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Explosion Hazard Keep sparks flames and lighted tobacco away from batteries Batteries emit explosive gas Electrocution Hazard Avoid contact with electrical terminals ...

Page 11: ...tform 4 Scissor 5 Hydraulic cylinder 6 Drive wheels 7 Red Emergency Stop button 8 Key switch for power 9 Power indicator light 10 Charger 11 Steer tire 12 Step 13 Batteries 14 Auxiliary lowering knorb hidden from view 15 Hydraulic power pack 16 Safety arms 17 Platform entry gate 1 2 3 4 5 16 11 10 9 8 7 6 12 17 13 14 15 ...

Page 12: ...ol Panel Platform Joystick controller 1 On off button 5 Accelerating button 2 Horn button 6 Battery indicator light 3 Mode button 7 Mode indicator 4 Decelerating button 8 Drive speed indicator 3 2 1 Ground Control Panel 1 Key switch 2 Power indicator 3 Red Emergency Stop button ...

Page 13: ...if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items If damage or any unauthorized variation from factory...

Page 14: ...e following components or areas for damage improperly installed or missing parts and unauthorized modifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders Hydraulic tanks Drive motors Wear pads Tires and wheels Limit switches alarms Nuts bolts and other fasteners Platform entry gate Beacon and alarms if equipped Safety arm Scissor pins and retaining faste...

Page 15: ...l be required to perform this procedure Check the Batteries Proper battery condition is essential to good engine performance and operational safety Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewel...

Page 16: ... hydraulic fluid appears on the tip of the dipstick This check must be carried out with the platform is in the level surface The hydraulic oil can be topped up by adding oil to the filler located Take care not to spill hydraulic fluid over any of the surrounding machine components The hydraulic oil can be drained by removing the tank by removing the bolts and separating the tank from the pump body...

Page 17: ... and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service ...

Page 18: ... machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qu...

Page 19: ...e the joystick forward or backward Result The platform should not raised 14 Press the On off button to power on 15 Press the mode button to select lift function 16 Move the joystick to forward direction Result The platform should raise 17 Move the joystick to backward direction Result The platform should lower then stop at the height is 0 7 m 18 Wait for seconds Move the joystick to backward direc...

Page 20: ...ht 27 Slowly move the joystick to the full drive position Result The maximum achievable drive speed with the platform raised should not exceed 31 cm s If the drive speed with the platform raised exceeds 31 cm s immediately tag and remove the machine from service Test Auxiliary Lowering 28 Move the joystick to forward direction to raise the platform approximately 60 cm 29 Push in the red Emergency ...

Page 21: ...4 Inspect the workplace Know and understand the workplace inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read an...

Page 22: ...ous situations Drop offs or holes Bumps floor obstructions or debris Sloped surfaces Unstable or slippery surfaces Overhead obstructions and high voltage conductors Hazardous locations Inadequate surface support to withstand all load forces imposed by the machine The presence of unauthorized personnel Other possible unsafe conditions ...

Page 23: ...ity to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with their tools and materials to an aerial work site is unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different tim...

Page 24: ...raise the platform 2 Move the joystick backward to lower the platform To Steer 1 Press the mode button to select the drive function 2 Move the joystick left to turn the machine to left direction 3 Move the joystick right to turn the machine to right direction To Drive 1 Press the mode button to select the drive function 2 Move the joystick forward to drive the machine to forward direction 3 Move t...

Page 25: ...ust be inspected and used in accordance with the manufacturer s instructions Operation From Ground with Controller Maintain safe distances between the operator machine and fixed objects Be aware of the direction the machine will travel when using the controller After Each Use 1 Select a safe parking location firm level surface clear of obstructions and traffic 2 Lower the platform 3 Turn the key s...

Page 26: ...baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill To Charge Batteries 1 Be sure the batteries are connected before charging 2 Open the battery compartment The compartment should remain open for the entire charging cycle Maintenanc...

Page 27: ...the controls and component trays are secure Remove all loose items on the machine Fully lower the platform The platform must remain lowered during all loading and transport procedures Use the forklift pockets located on both sides Brake Release Operation 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path ...

Page 28: ...k or Trailer for Transit Always chock the machine wheels in preparation for transport Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items Use a minimum of four chains or straps Use chains or straps of ample load capacity ...

Page 29: ...es and descriptions 9213011 Label Maximum Capacity 240kg 2 9411003 Danger Crushing Hazard 2 9413011 Warning Tip over Hazard 2 9413013 Warning Crushing Hazard Fall Hazard 2 9413015 Danger Electrocution Hazard 2 9413017 Warning Inspect and Maintain Properly 2 9421031 Warning Explosion Burn Hazard 1 9441019 Warning Recharging in Time 1 9441023 Label Direction al Arrows 1 9443019 Notice Charge Time 1 ...

Page 30: ...OPERATOR S MANUAL with Maintenance Information Decals 26 SPX10 Green used to indicate operation or maintenance information Shading indicates that decal is hidden from view ...

Page 31: ...form length x width 1 14 x 0 7 m Stowed maximum drive speeds 4 km h Platform raised maximum drive speeds 0 8 km h Airborne noise emissions 70 dB Maximum sound level at normal operating workstations A weighted Floor loading information Tire load maximum 500 kg Tire contact pressure 983 kg mm2 Occupied floor pressure 824 kg mm2 Note Floor loading information is approximate and does not incorporate d...

Page 32: ...R S MANUAL with Maintenance Information Schematic 28 Hydraulic Schematic M MOTOR PUMP FILTER SOLENOID RETURN VALVE FILTER FLOW REGULATOR CYLINDER RELIEF VALVE RESERVOIR NON RETURN VALVE EMERGENCY RELEASE VALVE ...

Page 33: ... V I N O U T J S M L E D V D m o t o r b r a k e B A B A A1 A1 I NH 2 1 I NH 2 2 O B C1 O B C3 R n e e m o t o r b r a k e m o t o r b r a k e m o t o r b r a k e Charge protect 2 V U S B C A N N D Power Horn High speed drive Low speed Drive Lift Speed contorl Drive S 1 K A F K T F K T F K T F K A F R H S B S Charger A C 2 2 V D C 2 V 1 A QQE ...

Page 34: ...top Switch ZB2BS5C 102C 1 7 SB1 Key Switch ZB2BG2C 101C 1 8 KM2 Pump Contactor W800801 80 1 9 KM1 Power Contactor MZJ 200S1 100A 1 10 FU2 Fuse 10A 1 11 FU1 Fuse 100A 1 12 SBS Power Emergency Stop Switch 200A 1 13 SQ1 Low Limited Switch TZ8108 5A 1 14 E Battery DC12V 95Ah 2 15 M3 Hydraulic Pump Motor DC12V800W 1 16 M2 Right Drive Motor DC24V400W 1 17 M1 Left Drive Motor DC24V400W 1 18 JSM Joystick ...

Page 35: ...rmation Maintenance and Repair Record 31 Maintenance Date Scheduled maintenance undertaken By Repairs Date Repairs undertaken By Examinations tests Date Examinations tests undertaken By Please photocopy this page for your own use as required ...

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Page 38: ...USA TEL 1 559 443 6600 FAX 1 559 268 2433 www upright com Europe TEL 44 0 845 1550 058 Local Distributor Lokaler Vertiebshändler Distributeur local El Distribuidor local Il Distributore locale ...