URE MA1-INV, Installation Manual

Page 1: ...V1 0 Installation Manual Energy Storage System ESS MA1 INV ...

Page 2: ..._______________________________________________________ United Renewable Energy Co Ltd Page I of 45 IMPRINT United Renewable Energy Co Ltd 7 Li Hsin 3rd Rd Hsinchu Science Park Hsinchu Taiwan 300 R O C Aug 19 2019 ...

Page 3: ... manual is under the copyright of United Renewable Energy Co Ltd with all rights reserved Please keep the manual properly and operate in strict accordance with all safety and operating instructions in this manual Please do not operate the system without reading through the manual Version Information Version Date Content V1 0 20190819 New ...

Page 4: ...imitation 11 Installation 13 2 1 Installation Site and Environment 13 2 2 Installation 13 2 3 Power Meter 26 2 3 1 Meter ADL 3000 If Applicable 26 2 3 2 Meter SM60A If Applicable 29 2 3 3 Backup Box If Applicable 30 System Operation 31 3 1 Switch on 31 3 2 Switch off 32 EMS Introduction and Set up 34 4 1 Function Description 34 4 2 Introduction 35 4 2 1 Main 35 4 2 2 Status 35 4 2 3 History 36 4 2...

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Page 6: ...ly to be connected with MA1 BAT a LFP battery No other battery can be connected to MA1 INV 1 2 General Precautions DANGER Danger to life due to high voltages of the PV array battery and electric shock When exposed to sunlight the PV array generates dangerous DC voltage which will be present in the DC conductors and the live components of the inverter Touching the DC conductors or the live componen...

Page 7: ...all or operate the system in potentially explosive atmospheres or areas of high humidity Do not mount the inverter and the battery pack in areas containing highly flammable materials or gases If moisture has penetrated the system e g due to a damaged enclosure do not install or operate the system Do not move the system when it is already connected with battery modules Secure the system to prevent ...

Page 8: ... inverter and battery must be carried out by more than 2 people 1 3 Parts List Check the following parts list to ensure it is complete URE delivers a total system separately on site to client this consists of MA1 INV 8x M8 60 2x M4 4x M6 1x Mounting Panel 1x Mounting Bracket 10x M6 Gasket 2x MC4 8x RJ45 Connectors 1x Meter 1x SM 60A or 1x ADL 3000 1x Installation Manual 1x User Manual MA1 BAT 6x M...

Page 9: ...___________________________________________________________________ United Renewable Energy Co Ltd Page 8 of 45 ...

Page 10: ..._____________ United Renewable Energy Co Ltd Page 9 of 45 1 4 System Appearance Figure 2 MA1 Delivery Scope Object Description 1 Hybrid Inverter with Cable Box 2 Display Screen 3 Cable Box Part of Inverter 4 MA1 BAT Battery 1 5 MA1 BAT Battery 2 1 2 3 4 5 ...

Page 11: ... Box Part Front View Item Name Description BAT 1 Battery Switch Switch for disconnecting the batteries from inverter GRID GRID Switch Switch between inverter and grid INV Inverter Debug Communication For inverter debugging USB USB Debug Communication For USB debugging PV PV Switch Switch for the PV modules Back up Backup Switch Switch between inverter and backup loads BAT 2 Battery Debug Communica...

Page 12: ... parts replaced without URE authorization Changes or attempted repairs and erasing of series number or seals by non URE technician System design and installation are not in compliance with standards and regulations Failure to comply with the local safety regulations VDE for DE SAA for AU Transport damage including painting scratch caused by rubbing inside packaging during shipping A claim should b...

Page 13: ..._________________________________________________________ United Renewable Energy Co Ltd Page 12 of 45 Force majeure violent or stormy weather lightning overvoltage fire etc Damages caused by any external factors ...

Page 14: ...s sufficient space for carrying out maintenance work 2 1 Installation Site and Environment The following sites are not allowed for installation Sites where the freezing point is reached Sites with humidity and condensation over 85 Sites which are salty and where humid air can penetrate Flooded areas Earthquake areas additional security measures are required here Sites that are higher than 2000 met...

Page 15: ...ry and inverter from the packaging box Figure 8 Battery with Lid off Front View Figure 9 Battery with Lid off Side View Step 2 Open battery housing case and remove communication wiring baffle at the left side Figure 10 Disassembly Diagram of Battery Top Cover Step 3 Remove the top cover of the battery Communication wiring baffle Positive Connector Battery Cover Negative Connector ...

Page 16: ...11 Battery power cable installation diagram Step 4 Close the battery front cover and connect the power cable at the top NOTE if there is an indoor sign on the top cover the battery can only be installed indoor Figure 12 Assemble Battery Mounting Panel Step 5 Assemble the battery mounting panel on the battery M5 10 Screws ...

Page 17: ... against the wall drill holes on the wall with an impact drill NOTE please make sure a layer of protection must be placed over the battery while drilling it could be paper wood board or packaging bubble as Figure 13 shows The ground upon which the battery will be placed on must be less than 3 degree to the horizontal level Debris Baffle drill φ8 depth about 70 mm M6 Gasket φ8 60 ...

Page 18: ...ng on the Wall Step 7 Remove the debris baffle and secure the battery to the wall with screws Figure 15 Battery Installation Second Battery Installation Step 8 Follow Step6 and Step7 to install the second battery Figure 16 Inverter Mounting Panel Installation Step 9 Install the inverter mounting panel and mounting bracket with M4 nuts as shown above ...

Page 19: ...________ United Renewable Energy Co Ltd Page 18 of 45 Figure 17 Inverter Installation Inverter Mounting Panel Step 10 Drill holes on the wall with impact drill first then install and position inverter mounting panel Battery installation is now completed M6 Nuts ...

Page 20: ...ck cover Set the front and back covers of cable box aside Figure 19 Communication and Power Cable Access Step 12 Screw off the big and small waterproof terminals and pass the network cable through the terminals into the switch box At the same time connect the power cable of output side through waterproof terminal following the diagram Here the network cable is not equipped with RJ45 plug Figure 20...

Page 21: ...inside cable box and then plug in RJ45 and cable on the other side of LAN1 and Meter s ends outside of cable box leave some length as the other side might need to be connect to router or meter At the same time connect RJ45 into BAT end inside of cable box and leave the outside end there for now NOTE the current of the breaker that connects the inverter must be more than 25A Communication Baffle ...

Page 22: ...cuit breaker Grid switch between the inverter and the grid In Australia and New Zealand the neutral of backup and grid circuit should be externally connected on the neutral bar Step 14 Lock the cable box back cover leave the power line and communica tion line hang on the outside Follow the diagram pass the BAT communica tion cable through the battery communication baffle in Step 2 and connect an R...

Page 23: ...re 22 Leave the power cables and communication cables hang on the outside Leave the device aside Figure 23 Inverter Installation on the Wall Step 15 Hang the inverter onto the mounting panels adjust the entire system and ensure that the battery and the inverter have been securely hung onto the panels and brackets NOTE Pay attention to the placing direction of the power and communication cables ...

Page 24: ...p14 to the battery Use the communication cable from parts list to connect the two batteries at the side After all above connections done then lock all communication baffles If you want to add more the batteries the new batteries have to been connected first Figure 25 Wiring the Battry Power Cable Step 17 Connect the batteries from Step4 to the terminals Make sure that red connects to red and black...

Page 25: ...the Power Cable of the Cable Box Step 18 Connect the power cable from Step4 to the terminals of cable box Make sure that red connects to red and black connects to black Figure 27 PV Wiring Step 19 Close the battery covers and connect the PV MC4 connectors as shown in the diagram both sides At the same time connect all the AC meter ...

Page 26: ...attery housing case and remove DIP baffle set the DIP switch 2 to on mode at the bottom of the module Then close the DIP baffle and battery housing case NOTE only the farthest battery from inverter need to set DIP If you want to add more batteries please install the extra ones by the side as shown below Figure 29 Increase the Battery Modules NOTE when adding on battery modules please install only ...

Page 27: ... without CT SM60A single phase meter Backup Box three single phase meter Contain off grid switching and load management 2 3 1 Meter ADL 3000 If Applicable ADL 3000 single phase connect without CT without meter plug if applicable Figure 30 ADL 3000 single phase Connect with CT without Meter Plug NOTE Meter 7 8 connect the RJ45 3 6 then RJ45 connect the cable box super cable box ADL 3000 single phas...

Page 28: ...gle phase Connect with CT without Meter plug NOTE Meter 7 8 connect the RJ45 3 6 then RJ45 connect the cable box super cable box ADL 3000 single phase connect with CT meter plug if applicable Figure 33 ADL 3000 single phase Connect with CT with Meter plug ADL 3000 three phase connect without CT without meter plug if applicable Figure 34 ADL 3000 three phase Connect without CT without Meter plug LO...

Page 29: ...e box super cable box ADL 3000 three phase connect without CT with meter plug if applicable Figure 35 ADL 3000 three phase Connect without CT with Meter plug ADL 3000 three phase connect with CT without meter plug if applicable Figure 36 ADL 3000 three phase Connect with CT without Meter plug NOTE Meter 7 8 connect the RJ45 3 6 then RJ45 connect the cable box super cable box ...

Page 30: ... three phase Connect with CT with Meter plug NOTE CT connect connect S1 to L1 S2 to L1 For AC Hybrid system there are two meter needed Option 1 with Meter Plug Figure 38 Two Meter Connect with Meter Plug Option 2 without Meter Plug Figure 39 Two Meter Connect without Meter Plug 2 3 2 Meter SM60A If Applicable SM60A connect with meter plug if applicable Figure 40 SM60A connect with meter plug LOAD ...

Page 31: ...g Option 2 without Meter Plug Figure 43 Two Meter Connect without Meter Plug 2 3 3 Backup Box If Applicable Backup Box Connect to MA1 INV single phase grid in house GRID_N GRID_L3 GRID_L2 GRID_L1 Storion S5 ECO ES5 SMILE5 PV INV BACK AC N L L N PV PV Bat meter LOAD3 LOAD2 LOAD1 GRID N DSP_BackupBox BAK_N AC_N LOAD_N BAK_L3 AC_L3 LOAD_L3 BAK_L2 AC_L2 LOAD_L2 BAK_L1 AC_L1 LOAD_L1 PV INV_L1 PV INV_L2...

Page 32: ...void any damage Step 1 Open cable box outer shell Step 2 Unlock then open Cable box inner cover Cable box locker can be opened without tools Step 3 Turn on the PV switch on the cable box Step 4 Turn on the GR switch Step 5 If backup load is applied con nect it to Backup ports and turn on the Backup switch if not then keep the Backup switch off NOTE the Backup switch is only used when a backup load...

Page 33: ... Press button 1 on all the batteries and the indicator light 2 will be on Step 8 Close the inner cover and outer shell of Cable box 3 2 Switch off Disconnecting Step 1 Open Cable box following the steps in 4 1 Step 1 2 Step 2 Press button 1 on all the batteries till the lights off Step 3 Turn off the Battery switch incl external battery DC isolator 1 2 ...

Page 34: ...5 Step 4 Turn off the GRID switch incl external AC circuit breaker Step 5 If backup load is applied turn off the Backup switch Step 6 Turn off the PV switch on the cable box and the external DC breaker Step 7 Close the inner cover and outer shell of Cable box More information can be found in MA1 BAT user manual ...

Page 35: ...The inverter is in normal state B Blue The battery is in charging or discharging C Yellow The inverter is in communication D Red The inverter is in fault E Button Function Down Button Move cursor to downside or decrease value F Return Button Escape from current interface or function G ENT Button Confirm the selection H Up button Move cursor to upside or increase value I LCD Screen Display the info...

Page 36: ... Normal Current working state of the equipment including Standby Figure 47 Main Menu In the Main interface press ENT key to enter the Menu main interface Through the up and down key select the sub menu press the ENT key to enter the select sub menu press Return key to return to the previous layer 4 2 2 Status Figure 48 Status Menu Status menu contains five sub menus Solar Battery Grid UPS and Comm...

Page 37: ...ormation of battery side voltage U current I power P residual capacity of Battery SOC the internal environmental temperature Temp Figure 52 UPS Interface UPS interface displays the real time information in this mode voltage U current I power P frequency F Figure 53 Communication Interface Communication interface displays the real time communication situation of BMS Net MeterGrid and MeterDC 4 2 3 ...

Page 38: ...INV Gen interface displays today s or total electricity quantity generated from MA1 INV Figure 57 Bat Gen Interface Bat Gen interface displays today s or total electricity quantity discharged from the battery Figure 58 PV Gen Interface PV Gen interface displays today s or total electricity quantity generated from the PV panels Figure 59 Grid Charge Interface Grid Charge interface displays today s ...

Page 39: ...ieces of the latest fault records of device including the name of the fault and time of error 4 2 4 Setting Figure 62 Password Interface Step 1 Click setting and enter the password The installation s password is four digits password 1111 after four digits password is correctly input you can enter into the main Setting interface administrator permissions Figure 63 Setting Menu Step 2 Click Function...

Page 40: ...Calibration function set No Figure 68 Battery Ready Interface Step 7 Check the Battery Ready function set No If you only use the inverter without battery please set it Yes Figure 69 Grid Setting Interface Step 8 Click the Grid Function to set up relevant parameters about the grid Figure 70 Max Feed in rate Setting Interface Step 9 Set the Max Feed in rate value Figure 71 System Mode Setting Interf...

Page 41: ...Safety Setting Interface Step 15 Click Safety in the setting menu Set safety standard AS4777 for Australia ARN4105 for Germany CEI0_21 for Italy G83_2 for Great Britain Figure 77 Date Time Setting Interface Step 16 Click System in the setting menu Click Date Time and set up the date and time Figure 78 Ethernet interface Step17 Click Ethernet to set the IP address DHCP mode means that setup IP addr...

Page 42: ...ed Renewable Energy Co Ltd Page 41 of 45 Automatic display one parameter MAC Address display MAC Address Figure 79 Date Time Setting Interface Step 18 Click Language to set language Figure 80 Date Time Setting Interface Step 19 Make sure all the following number is correct ...

Page 43: ... before the registration would not be retained on the webserver So please use the following steps Open the portal www alphaess com Please fill in Username Password and click Login if you have registered If not please register following these steps Figure 81 Monitoring Login Interface Figure 74 Register Interface In this form all blanks marked with an asterisk must be filled out you can choose End ...

Page 44: ... Renewable Energy Co Ltd Page 43 of 45 5 2 Registering License Figure 74 Menu for Installer Click Install new system to register the license No Figure 74 System Registering Interface Input S N Check Code License No Date Name and Contact No to complete the registering process ...

Page 45: ...e Display LCD Communication Ethernet Operating Temperature Range 10 To 50 Humidity 15 85 Protection Level IP65 Dimensions W x D x H 600 x 600 x 1100 mm Weight 220 kg With two Batteries Inverter Model MA1 INV Nominal Output Power 5000 W 4600 W DE Grid Output Voltage Range 180 270 Vac Grid Frequency 50 60 Hz Max Input PV Power 6600 W Max Input PV Voltage 580 Vdc Max Input PV Current 2 15 A Backup UP...