USP Duramax, Owner'S Manual/ Instructions For Assembly

Page 1: ...Doors Available in Various Sizes Call us for any missing or damaged parts Do not return to the store Metal Garden Display Shed Size 10 Ft x 2 Ft Customer Service Hotline 800 483 4674 www uspolymersinc com Requires two people and takes 2 3 hours for Installation A L L P U R P O S E M E T A L S T O R A G E S H E D S ...

Page 2: ...re and other causes which is beyond our control Claims under this warranty must be made within the warranty period by calling 1 800 483 4674 or mail in a dated sales slip and clear photograph of the part to U S Polymers Inc 6915 Slauson Avenue Commerce CA 90040 We reserve the right to discontinue or change components If a component has been discontinued or is not available U S Polymers Inc reserve...

Page 3: ...SIDE AS1S DOOR COLUMN PROFILE RIGHT DCR PROFILES GABLE PANEL SUPPORT GPS Note Use screws with plastic washers on top of prepainted surface only Note Check all parts prior to installation CODE DESCRIPTION QTY BLA BASE BAR BACK LEFT 1 BRA BASE BAR BACK RIGHT 1 BS2S BASE BAR SIDE LEFT RIGHT 2 BBF BASE BAR FRONT 2 ECA ENTRANCE TAPER CHANNEL 1 DCL DOOR COLUMN PROFILE LEFT 1 DCR DOOR COLUMN PROFILE RIGH...

Page 4: ...TO PREVENT INJURY Left Door Right Door SCA SCA DCL SB2A BS2S BBF BBF ECA AS1S SRA ABRA SB1A SB2A SB1A RF1A RF2A RFTS BLA ABLA BRA SSA DCR WFL WFR WS WS WS WS WS WCFS WCFS GPLA GPLA GPRA GPRA RPS RPS RF1A RF2A RPS RPS SLA BS2S AS1S RSS RSS RSS ...

Page 5: ...k left BLA 1 Base bar back right BRA 2 Base bar side BS1A 2 Base bar side BS2A 2 Base bar front BBF 1 Entrance taper channel ECA 12 Sheet metal screw S1 20 Sheet metal screw S2 Parts needed The following are the list of lumber and sizes you will need Wooden Platform Not Included Pressure Treated Wood Studs 2ea 2 x 4 x 125 50mm x 88 9mm x 3175 mm 5ea 2 x 4 x 16 50mm x 88 9mm x 406 4 mm Exterior Gra...

Page 6: ...sharp edges Note IMPORTANT USE HAND GLOVES TO PREVENT INJURY BLA BRA 5 Place the base bar side BS2S on left side Insert the edge of BS2S into the back base bar BLA and secure with S1 screws See fig 1 Place the base bar side BS2S on right side Insert the edge of BS2S into the back base bar BRA and secure with S1 screws See fig 2 BS2S BS2S S1 BLA BS2S BRA BS2S S1 Fig 1 Fig 2 1 2 Back Left Front Righ...

Page 7: ...sing a carpenter square line up the corners Secure base bar side assembly to the foundation with S2 screws Fig 1 Fig 2 S2 S2 BS2S BS2S BS2S 1 2 BS2S BLA BRA 7 Place the base bar BBF on top of the base bar side on both side Secure with S1 screws on both corners See fig 1 2 Fig 1 Fig 2 BBF BS2S S1 1 2 1 2 1 1 BBF BBF BBF BBF BS2S BS2S BS2S BS2S BRA BLA BS2S BBF ...

Page 8: ... to the foundation See fig 1 2 Fig 1 Fig 2 ECA BBF S2 1 2 3037mm 1 Sliding channel support left SSA 2 Sliding channel cover left right SCA 4 Top slider TS 1 Door column profile left DCL 1 Door column profile right DCR 76 Sheet metal screw S1 8 Machine screw S3 64 Plastic washer PW Parts Needed 1 Wall panel front right WFR 1 Wall panel front left WFL 2 Wall panel corners left right WCFS 5 Wall pane...

Page 9: ...erlapping position is as shown in fig 1 Note WFR ECA IMPORTANT USE HAND GLOVES TO PREVENT INJURY 1 Place the wall panel WFR on the base bar BBF front right side of the shed Line up the holes with base bar Secure with S1 screws with washers from outside S1 WFR BBF Fig 1 PW WFR 1 2 3 Use S3 bolt and nut with washers to join together the wall panels PW Fig 1 S3 1 1 WCFS WCFS WCFS WFR WFR ...

Page 10: ...ce the wall panel WFL on the base bar BBF front left side of the shed Line up the holes with base bar Secure with S1 screws with washers from outside S1 WFL BBF Front Fig 1 PW 4 Place the sliding channel right SRA on top of the wall panel WFR from inside See the position in fig 1 Line up the holes with wall panel Use S1 screws with washers to fix See fig 2 Fig 1 Fig 2 SRA S1 PW WCF 1 2 WFR WFR SRA...

Page 11: ... the overlapping position is as shown in fig 1 Note Fig 2 BS2S BBF Fig 1 WFL PW 8 Use S3 bolt and nut with washer to join together the wall panels S3 Fig 1 PW Fig 2 S1 PW Fig 1 SLA 1 1 1 1 2 9 Place the sliding channel left SLA on top of the wall panel WFL from inside See the position in fig1 Line up the holes with wall panel use S1 screws with washers to fix See fig 2 WCFS WCFS WCFS WCFS WFL WFL ...

Page 12: ...liding Channels SLA SRA Align the holes with sliding channel and secure with S1 screws See fig 1 2 S1 Fig 1 Fig 2 SLA SSA SRA SLA SRA SSA 1 2 SLA SRA SSA 12 Place the wall panel WS on the base bar BLA Line up the holes with base bar Secure with S1 screws with washers See fig 2 Use S3 bolt and nut with washers to join together in the middle of the wall panel See fig 3 Make sure the overlapping posi...

Page 13: ...o fix See fig 2 Fig 1 Fig 2 S1 IMPORTANT USE HAND GLOVES TO PREVENT INJURY 14 Place the top angle side AS1S on top of the wall panel WCFS Line up the holes and secure with S1 screws with washers See fig 1 2 Top angle AS1S must sit on top angle ABLA Note Fig 2 ABLA AS1S ABLA WS ABLA ABLA AS1S Fig 1 AS1S SLA Fig 3 PW 1 2 WCFS WCFS WCFS WCFS WS ABLA WS AS1S 3 3 1 2 ABLA ...

Page 14: ...ide See the position in fig 1 Line up the holes with wall panel use S1 screws with washers to secure See fig 2 17 Join the top angle back left and right ABLA ABRA together with S1 screws from inside See blowup Fig 2 WS S1 Make sure the overlapping position See fig 1 Note IMPORTANT USE HAND GLOVES TO PREVENT INJURY Make sure the overlapping of the panels See fig 1 Note WS S1 S3 Fig 2 Fig 1 Fig 3 AB...

Page 15: ... WS Fig 1 Fig 2 AS1S SRA Fig 1 WS S1 S3 19 Continue to place the wall panel WS on top of base bar and overlap the wall panel WS and secure with S1 screws with washers See fig 1 Use S3 bolt and nut with washer to join together the middle of the wall panel See fig 2 PW PW 20 Continue to place the wall panel WS and secure with S1 screws with washers See fig 1 Use S3 bolt and nut with washer to join t...

Page 16: ...into the wall panel See blowup 21 Follow the same way as item No 20 Make sure the overlapping position is as shown in fig 1 2 Note DCL BBF ECA DCL Fig 1 Fig 2 23 Secure the door column with S1 screws Repeat the same for the right column DCR S1 DCL Fig 1 S1 S3 Fig 3 WS S1 Fig 1 Fig 2 WS PW PW PW WS 2 1 3 3 DCL 2 1 1 DCR ...

Page 17: ...top of the sliding support SRA and secure with S1 screws IMPORTANT USE HAND GLOVES TO PREVENT INJURY 25 Place the sliding channel cover SCA on top of the sliding support SLA and secure with S1 screws SCA SLA SCA Fig 1 SCA SRA Fig 1 1 SCA SRA 1 SCA ...

Page 18: ... screw with nut S3 58 Plastic washer PW 1 Place the Gable panel GPRA on top of the sliding channel SRA See fig 1 Push the Gable panel inside the top angle side AS1S See fig 2 Align the holes with sliding channel and secure with S1 screws from inside 2 Place the Gable Panel GPLA on top of the sliding channel SLA Insert the Gable panel inside the Top angle side AS1S Align the holes with sliding chan...

Page 19: ...g 1 Fig 2 GPLA ABRA AS1S GPLA ABRA AS1S Fig 3 GPLA AS1S 3 Assemble the Gable panel GPLA GPRA together with gable panel support GPS with S3 bolt and nut See fig1 2 Fix the GPS to the sliding channel SLA SRA with S1 screws See fig 3 GPLA GPRA 1 2 3 GPRA GPLA GPRA GPLA GPS GPS S3 GPS GPS 5 Assemble the Gable panel GPLA GPRA together with S3 bolt and nut See fig GPLA S3 GPRA GPLA GPRA 1 GPRA GPLA 1 2 ...

Page 20: ...ructure one end with roof support bracket to the gable panel using S3 bolt and nut See fig Fix the other end also with the roof support bracket Note Make sure the taper side on roof structure must be up side 16 IMPORTANT USE HAND GLOVES TO PREVENT INJURY RSS SB1A GPRA S3 Fig 1 GPRA RSS SB1A PW PW S3 RSS SB2A GPLA Fig 2 GPLA RSS S3 SB2A S3 PW PW Taper side RSS 2 1 RSS S3 RSS RSS S3 S3 S3 S3 SB2A SB...

Page 21: ...ntinue the same for other end 10 Place the roof panel RPS on top of the Gable panel GPRA Line up the holes with Gable panel and secure with S3 bolt and nut with washers Note Make sure the taper side on roof structure must be up side Taper side 11 Line up the holes with roof structure and top angle side and secure with S1 screws with washers RSS RSS Fig 1 Fig 2 RPS GPRA S3 Fig 1 PW S3 1 2 1 2 RPS G...

Page 22: ...plied all the ups and downs as shown in fig 12 Place the roof panel RPS on top of Gable panel and roof structure Line up the holes with Gable panel and secure with S3 bolt and nut with washers WST WST S1 S1 S1 S1 S1 13 Line up the holes with roof structure and top angle side and secure with S1 screws with washers RPS RPS RPS RPS S3 ...

Page 23: ...s with washers Fig 1 RF2A RF1A RFTS S1 PW S1 RF1A RF2A RF2A RF1A S1 15 Assemble the roof flashing RF1A and RF2A with roof panel as shown in fig Use S1 screws with washers to secure 1 1 1 2 1 2 17 Slide the flashing end cap to the front and back topoftheroofandsecurewith S1 screwswith washers See fig 1 2 RFTS FC S1 Fig 2 Fig 1 PW RPS RFTS FC RFTS ...

Page 24: ...ion cover VC into the front Gable panel and secure with S1 screws VC S1 Fig 1 TC S2 Fig 3 1 3 1 3 2 3 2 3 RFSS RFSS Front 1 RFSS RFSS 18 Place the roof flashing side RFSS and top corner TC on the roof flashing joint and secure with S2 screws RPS RPS RF1A RF2A Fig 1 Fig 2 ...

Page 25: ... IMPORTANT USE HAND GLOVES TO PREVENT INJURY 20 Insert the ventilation cover VC into the back Gable panel and secure with S1 screws VC S1 Fig 1 the weather stripping tape till the end of roof panel Back 1 ...

Page 26: ...eft BSLA 1 Door panel strip bottom right BSRA 1 Door panel strip center left DSCLA 1 Door panel strip center Rigth DSCRA 2 Door handle DH 4 Bottom Slider BS 20 Sheet metal screw S1 40 Machine screw S3 24 Plastic washer PW Parts Needed 22 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Right Door DPL1A Left Door DPL2A TSLA DSS BSLA DPR2A DPR1A TSRA DSS BSRA DSCLA DSCRA DH DH Note Use screws with plasti...

Page 27: ...ut from inside 23 Right Door Assembly S3 S3 Remove the Polyethylene Film before assembling Note IMPORTANT USE HAND GLOVES TO PREVENT INJURY DPR2A DPR1A DPR1A DPR2A 1a Fix the door handle DH with door panel from front side with bolt and nut DH 1 2 Fig 1 Fig 2 Fig 1 1 ...

Page 28: ...OVES TO PREVENT INJURY DPR2A DPR2A DPR2A DPR1A DSCRA DPR1A DSCRA DPR1A DPR2A DSCRA DSCRA DSCRA DPR1A DPR1A Fig 3 Step 2 Step 3 Step 5 Step 1 Step 4 Fig 2 Fig 1 3 Assemble the door panel strip DSS to the door panel DPR2A from inside Use S3 bolt and nut with washers DSS DSS DPR2A DPR2A S3 S1 DPR2A DPR1A DSCRA DSS S3 S3 1 2 Fig 1 Fig 1 Fig 2 ...

Page 29: ...ith S1 screws See fig 2 Use S3 bolt and nut with washers to secure with door panel at the middle of TSRA See fig 3 4a Assemble the door panel strip BSRA with door panel Make sure the bottom edge of the door panel to be inserted into the BSRA Secure with S1 screws to the DSS and use S3 bolt and nut with washers with door panel See fig 4 DSS TSRA Fig 1 Fig 2 Fig 3 IMPORTANT USE HAND GLOVES TO PREVEN...

Page 30: ...nut from inside 26 Left Door Assembly S3 Remove the Polyethylene Film before assembling Note IMPORTANT USE HAND GLOVES TO PREVENT INJURY DPL1A DPL2A 6a Fix the door handle DH with door panel from front side with bolt and nut DH S3 DPL1A DPL2A 1 2 Fig 1 Fig 2 Fig 1 1 ...

Page 31: ... GLOVES TO PREVENT INJURY DPL2A DPL2A DPL1A DSCLA DPL1A Fig 3 Step 2 Step 3 Step 5 Step 1 Step 4 Fig 2 Fig 1 8 Assemble the door panel strip DSS to the door panel DPL2A from inside Use S3 bolt and nut with washers DSS DSS DPL2A DPL2A S3 S1 DPL2A DPL1A DSCLA DSS S3 DPL1A DPL1A DPL1A DSCLA DSCLA DSCLA DSCLA DPL2A S3 DPL2A 1 2 Fig 1 Fig 2 ...

Page 32: ...1 screws See fig 2 Use S3 bolt and nut with washers to secure with door panel at the middle of TSLA See fig 3 9a Assemble the door panel strip BSLA with door panel Make sure the bottom edge of the door panel to be inserted into the BSLA Secure with S1 screws to the DSS and use S3 bolt and nut with washers with door panel See fig 4 DSS Fig 1 Fig 2 Fig 3 IMPORTANT USE HAND GLOVES TO PREVENT INJURY S...

Page 33: ...bottom slider BS should slide inside the base bar front See fig 1 Fix the door panel top to the top slider TS with S1 screws See fig 2 3 PC PC 12 Fix the plastic screw cover PC to the screws and bolts edge from inside to prevent injury IMPORTANT BS BBF TS S1 S1 Fig 1 Fig 2 Fig 3 TS Fig 4 BBF Fig 5 TS SLA SRA Door Panel Door Panel ECA S1 WE RECOMMEND TO CLEAR YOUR METALSHED OF SNOW AFTER EACH SNOWF...