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CAC

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Installation, Operation and Maintenance Instructions

TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ............................................................................................................................................................. 1
BUILDING CODES AND SAFETY STANDARDS ............................................................................................................................................. 2
HOW THIS HEATER OPERATES ..................................................................................................................................................................... 2
SELECTING A LOCATION FOR THE HEATER ................................................................................................................................................ 2
FLOOR PROTECTION ..................................................................................................................................................................................... 4
CHIMNEY CONNECTOR AND CHIMNEYS ..................................................................................................................................................... 4
HEATER INSPECTION ..................................................................................................................................................................................... 8
TOOLS AND SUPPLIES NEEDED FOR INSTALLATION ................................................................................................................................ 8
HEATER INSTALLATION .................................................................................................................................................................................. 8

MINIMUM CLEARANCES TO COMBUSTIBLE WALLS AND CEILINGS ................................................................................................... 8
TO SAFELY AND PROPERLY INSTALL THIS HEATER ............................................................................................................................. 9

HEATER OPERATION .................................................................................................................................................................................... 10

TO BUILD A FIRE ..................................................................................................................................................................................... 10
FIRETENDING .......................................................................................................................................................................................... 11

MINIMUM FIRE ADJUSTMENT ..................................................................................................................................................................... 12

COAL FACTS ............................................................................................................................................................................................ 12

HOW TO TAKE CARE OF THE HEATER AND VENTING SYSTEM (ROUTINE MAINTENANCE) ................................................................ 12

HEATER MAINTENANCE ......................................................................................................................................................................... 12
DISPOSAL OF ASHES ............................................................................................................................................................................. 12
VENTING SYSTEM ( CHIMNEY AND CHIMNEY CONNECTOR) ........................................................................................................... 13
CHIMNEY CONNECTOR PIPE-CORROSION INSPECTION .................................................................................................................. 13

TROUBLESHOOTING .................................................................................................................................................................................... 13

THE VENTING SYSTEM-KEY TO GOOD HEATER PERFORMANCE .................................................................................................... 13
WHAT TO DO IF THE HEATER SMOKES, BURNS POORLY OR EXCESSIVE CREOSOTE ACCUMULATES IN THE CHIMNEY ................... 14
WHAT TO DO IF THE HEATER BURNS TO RAPIDLY OR OVERHEATS ................................................................................................. 14
QUICK REFERENCE TO THE MOST COMMON SOLUTIONS FOR THE MOST COMMON HEATER OPERATIONAL PROBLEMS .............. 15

FINAL CHECKLIST OF DO’S AND DON’TS ............................................................................................................................................................ 15
WARRANTY CLAIM INFORMATION AND REPAIR PARTS ...................................................................................................................................... 16

IMPORTANT SAFETY INFORMATION

SAFETY NOTICE:  IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.  FOR YOUR SAFETY, FOLLOW THE
INSTALLATION INSTRUCTIONS.  CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION IN-
SPECTION REQUIREMENTS IN YOUR AREA.

To assure that satisfactory and safe service is received from this heater:
1. Read these instructions entirely before beginning any part of the installation.
2. Use these instructions as a guide during the installation of the heater.
3. Be sure these instructions become the property of and are reviewed by all future users of this heater to encourage proper operation and mainte-

nance of this appliance.

THIS HEATER IS ONLY FOR BURNING COAL.   USE OF ANY OTHER SOLID FUEL EXCEPT FOR COAL IGNITION PURPOSES IS A VIOLA-
TION OF FEDERAL LAW.

This heater is designed to burn stove size bituminous or anthracite coal and to provide heat to one or more rooms.  Because of its radiating
characteristics, this heater must be installed as an unenclosed, freestanding unit with clearances to combustibles as specified by these instructions.
This heater must be connected to a Listed Factory-Built Residential Type and Building Heating Appliance Chimney or a properly constructed and
maintained masonry chimney.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
This heater is not designed to burn lignite coal, liquid fuels, and gaseous fuels or household refuse.  Any attempt to burn these type fuels, to enclose
the heater or to attach the heater to an air circulation system or a stoking device can be very hazardous.
THIS HEATER IS NOT DESIGNED TO BE USED IN A MOBILE HOME.
Improper installation or use of this heater can cause:
1. Damage to the heater from overheating.
2. Hazardous temperatures to develope on combustible materials adjacent to the heater, chimney connector or chimney.
3. Possible hazardous accumulation of coal gases within the heater.
4. Release of hazardous gas into the dwelling.

COAL BURNING

CIRCULATOR HEATER

MODEL CAC

website:  www.usstove.com

851396 B

Summary of Contents for Ashley CAC

Page 1: ...from this heater 1 Read these instructions entirely before beginning any part of the installation 2 Use these instructions as a guide during the installation of the heater 3 Be sure these instructions become the property of and are reviewed by all future users of this heater to encourage proper operation and mainte nance of this appliance THIS HEATER IS ONLY FOR BURNING COAL USE OF ANY OTHER SOLID...

Page 2: ...ays and central heat outlets and inlets to reduce the chance of drafts blowing smoke ashes or sparks out of the heater during refueling or ash removal 7 The heater should be located where a small supply of wood may be kept conveniently close but not within 36 inches of the heater 8 Locate the heater so that drapes curtains furniture and other combustible materials will not be closer than the clear...

Page 3: ...CAC 3 FIGURE 3 MINIMUM CLEARANCES TO COMBUSTIBLES FIGURE 4 MINIMUM CLEARANCES TO COMBUSTIBLES SIDE SECTION VIEW PLAN SECTION VIEW ...

Page 4: ...and made from 24 gauge or heavier steel The length of the chimney connector and number of elbows used should be kept to a minimum Moisture that might collect in the chimney should be directed to the heater by providing a slope of 1 4 inch per foot in a horizontal run of the chimney connector and installing all pipes with the crimped end toward the heater See figure 6 The chimney connector should e...

Page 5: ...built wall pass through system may be purchased and installed according to the instructions packaged with it to provide a safe method of passing the chimney connector through a combustible wall for connection to a masonry chimney Additional requirements pertaining to Figure 5 and the above wall pass through systems 1 2 3 4 5 Insulation material used as part of wall pass through system shall be of ...

Page 6: ...BRICK ALL AROUND CHIMNEY CONNECTOR TO HEATER FIRE CLAY LINER 5 8 MIN WALL THICKNESS MIN 3 1 2 THICK BRICK MASONRY WALL MASONRY CHIMNEY CONSTRUCTED TO NFPA 211 MINIMUM 12 IN TO COMBUSTIBLES PART A FIGURE 7 FIGURE 7 CONTINUED ON NEXT PAGE There are basically two methods of metal prefabricated chimney installation One method is to install the chimney inside the residence through the ceiling and the r...

Page 7: ...NRY CHIMNEY CONSTRUCTED TO NFPA 211 SHEET STEEL SUPPORTS 24 GAUGE MIN THICKNESS CHIMNEY CONNECTOR TO HEATER MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN MINIMUM 6 IN GLASS FIBER INSULATION ALL AROUND 24 GAUGE VENTILATED THIMBLE WITH TWO 1 INCH AIR CHANNELS CHIMNEY THIMBLE CHIMNEY FLUE PART E Figure 5 In addition to the methods shown by A B C and D of Figure...

Page 8: ...mbustible materials should be kept much further away from the heater to avoid a fire If you chose to you may install the heater and chimney connector closer to combustible surfaces than indicated by Figures 1 through 4 if a clearance reduction system is also installed to protect combustible ceiling and wall near the heater and chimney connector However there are limits as to how close the heater a...

Page 9: ...obtain the fireplace items called for by figure 4 3 If the heater is to be installed on a combustible floor purchase a listed noncombustible floor protector as described in this manual and install it in the proper location The floor protector MUST protect the floor beneath and around the heater and chimney connector as shown by figure 5 4 Assemble the chimney connector pipe sections to determine i...

Page 10: ...pen the heater s fuelfeed door see figure 10 and place several wadded grapefruit size newspaper balls on the heater s grate Be sure the heater s ash removal door is securely closed 3 Cover te newspaper balls with dry kindling sticks Place the kindling sticks close enough to one another so the flames can move easily from one stick to the other If the kindling is packed too tightly the fire will suf...

Page 11: ...following rules should be observed 1 KEEP THE FUEL FEED DOOR AND ASH REMOVAL DOOR CLOSED EXCEPT WHEN TENDING THE FIRE OR REMOVING ASHES Operating the heater with either of these doors open can cause the heater to dangerously overheat and will increase the possibility of smoke ash or sparks escaping the heater and damaging the dwelling or its contents 2 NEVER FILL THE HEATER ABOVE THE TOP OF THE CH...

Page 12: ...neous combustion To avoid the development of these conditions coal quantities that will be stored more than three days should be kept clean of all combustible materials such as leaves hay wood rags etc and stored where the temperature of the air and objects the coal contacts are 75 degrees F or less Alternate wetting and drying of coal should be avoided Wet and dry coal should never be stored wher...

Page 13: ...ction of the manual apply to the operation of all coal heaters Experience has shown that correct installation and good operating practices including routine heater and venting system maintenance along with a good sound chimney will eliminate most of the problems mentioned by this section of the manual Nonetheless coal heater operators should make themselves aware of the nature cause and solution t...

Page 14: ...mentarily blocking the top of the chimney and watching for smoke to leak out of any opening or cracks 6 Check the entire system for obstructions that could be causing resistance to the flow of smoke and gases up the chimney 7 Check the size of the chimney flue liner If the chimney flue liner s inside dimension is smaller that 6 inches round or 8 inches square it will be too restrictive to the flow...

Page 15: ...terials and parts for the installation of the heater 9 Do install the heater in an area that will minimize the hazards of persons coming in contact with the hot surfaces of the heater 10 Do instruct all responsible persons in the proper and safe operation of the heater 11 Do instruct all persons especially children and elderly persons of the hazards involved with the heater and im proper and unaut...

Page 16: ...askets and latching mechanisms to assure the intended tightness of the fire chamber 9 Don t install the heater or chimney connector at clearances less than those specified in this manual 10 Don t install this heater where flammable or explosive materials or vapors are likely to be present 11 Don t install this heater in a chimney flue that is used by another appliance 12 Don t neglect to clean and...

Page 17: ...CAC 17 FIGURE 12 ILLUSTRATION OF REPAIR PARTS SEE LEDGER ON NEXT PAGE FOR PART NAMES AND PART NUMBERS ...

Page 18: ...Curtain Smoke Kit 1 24834 25 Liner Kit 1 40391 26 Liner Kit 1 40390 27 Gasket 1 88094 28 Collar Flue 1 24819 29 Manifold Relief Assy 1 24812 30 Door Pin 4 83485 31 Feed Door Rope Assy 1 69209 32 Rope Gasket for Feed Door 1 88057 33 Latch 1 22434 34 Hinge Kit for Feed Door 1 24837 36 Hinge Kit for Ash Door 1 24838 37 Latch Kit for Ash Door 1 25048 38 Rope Gasket 1 88057 39 Ash Door Rope Assy 1 6920...

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