USSC Clayton 1537Q, Owner'S Manual

Page 1: ... U WARNOCKHERSEY R FOR PARALLEL INSTALLATION WITH AN EXISTING FORCED AIR GAS OR OIL FIRED FURNACE U S ONLY FOR INSTALLATION AS A CENTRAL FURNACE DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER Improper Installation May Void Your Warranty Save This Manual For Future Reference CAUTION Read All Instructions Carefully Before Starting the Installation or Operating the Furnace 851239B 10 98 TM ...

Page 2: ...e Page 5 First Paragraph tools and materials needed MATERIALS TOOLS Pencil 6 Foot Folding Rule or Tape Tin Snips Drill Hand or Electric Drill Bit For Sheet Metal Screws 1 8 Dia Screw Driver Blade Type Gloves Sabre Saw 5 16 Nut Driver or 5 16 Socket with Rachet 6 Pipe 6 Elbow Collar and Thimble as required 24 gauge min 1 2 Sheet Metal Screws 6 Inside Diameter Listed Residential Type or Building Hea...

Page 3: ...om CAUTION HOT SURFACES Keep children away Do not touch during operation CAUTION INSPECT FLUE PIPES FLUE PIPE JOINTS AND FLUE PIPE SEALS REGULARLY TO EN SURETHATSMOKEANDFLUE GASES ARE NOT DRAWN INTO AND CIRCULATED BY THE AIR CIRCULATION SYS TEM CAUTION CLEANOUT OF THE HEAT EX CHANGER FLUE PIPE CHIMNEY AND DRAFT INDUCER IF USED IS ESPE CIALLY IMPORTANT AT THE END OF THE HEATING SEASON TO MINIMIZE C...

Page 4: ...tional Fire Protection Association NFPA publication Chimney s Fireplaces and Solid Fuel Burning Appliances NFPA 211 The address of the NFPA is Batterymarch Park Quincy MA 02269 Keep the ashpit section free of excess ashes Do not allow ashes to stack higher than the sides of the ash pan DISPOSAL OF ASHES Place ashes in a metal container with a tight fitting lid Keep the closed container on a noncom...

Page 5: ...PARALLEL INSTALLATION The design is such that when the blower comes on the blower on the central system also comes on The blower will only come on when the tempera ture in the plenum has reached the setting on the blower control This is to insure that there is sufficient warm air in the system to make it efficient for the unit to operate When the central system thermostat calls for heat the centra...

Page 6: ...24 1 16 40 11 16 32 1 4 3 1 2 9 33 7 8 43 7 8 Model 1537Q Dimensions FIG 1 6 ...

Page 7: ...ances Unit to sidewall 12 305 mm Unit to backwall 30 760 mm Chimney connector pipe to sidewall 21 530 mm Chimney connector pipe to backwall 18 460 mm Hot air ducts to combustibles 6 150 mm NOTE Install only on a noncom bustible floor REFER TO FIG 2 3 Place the furnace on a noncombus tible floor Check figures 2 and 3 Be sure you have the clearances shown from the furnace and the connector pipe to c...

Page 8: ... APPLIANCE The chimney used for a furnace must not be used to ventilate the cellar or basement If there is a cleanout opening at the base of the chimney close it tightly LISTED FACTORY BUILT CHIMNEY Carefully follow chimney manufacturer s instructions Use only a Listed Residential Type or Building Heating Appliance Chimney If your chimney starts at the ceiling Fig 5 you will need enough 6 pipe to ...

Page 9: ...he furnace and the chimney Fig 4 5 6 7 The barometric draft regulator must be installed in the same room same pressure zone as the fur nace Install the barometric draft regulator strictly in accordance with the instruc tions that are provided with the baromet ric draft regulator A solid damper can be placed between the barometric draft regulator and the chimney Fig 4 5 6 7 1 2 3 4 5 6 7 8 9 Drill ...

Page 10: ...t on rear of furnace cabinet as shown in Figure 11 Remove blowers from cartons Remove junction box cover At tach clip nuts as per Figure 11 Install blowers and gaskets with 1 4 20 x 3 4 bolts as shown Wire right side blower first per wiring diagram Figure 12 and replace cover on junction box on blower Wire left blower same as above and replace cover Completeallwiringinjunctionbox by referral to th...

Page 11: ...11 Honeywell FAN LIMIT CONTROL 4 ELECTRICAL JUNCTION BOX BLOWER ASSEMBLY GASKET CLIP NUTS DO NOT USE CLIP NUT ON UPPER CENTER HOLE Blower Component Assembly FIG 11 ...

Page 12: ... B L A C K BLACK RED 110 VAC 60 HZ WHITE BLACK FORCED DRAFT BLOWER BLUE BLACK WHITE WHITE BLACK BLOWER BLOWER BLACK WHITE FAN CONTROL CENTER FRONT BLUE BLACK BLACK 1 2 3 4 5 6 COIL COIL BROWN BLUE BLACK R G C W Y FAN CONTROL CENTER FRONT ROOM THERMOSTAT 24 VOLT NOTE WHEN USING A ROOM THERMOSTAT YOU MUST BREAK OFF JUMPER FOR LOW VOLTAGE ...

Page 13: ...ge pipe and elbows to be purchased separately maintaining the proper clearancesforthespecificmodel Makesurethat the proper clearances as stated on the label and earlier in this manual are maintained Seal the smoke pipe in the chimney with furnace cement The chimney connector shall be securely sup ported and joints fastened with sheet metal screws or rivets e Install 8 diameter heat pipe to plenum ...

Page 14: ...power Remove filter if provided Do not expect to keep home at normal temperatures Do not load fuel above bottom of feed door Set ash pan spin draft maximum one turn open 1 2 3 4 2 MIN AIR SPACE REQUIRED BY CODE 18 MIN CENTRAL FURNACE U S ONLY FIG 13 14 ...

Page 15: ...COLD AIR DUCT 6 PIPE DAMPER OPTIONAL 11 RPT 90 ELBOW FURNACE PIPE CONNECTOR Central Installation U S Canada FIG 14 15 ...

Page 16: ...COLD AIR DUCT 6 PIPE DAMPER 90 ELBOW FURNACE PIPE CONNECTOR EXISTING GAS OIL ELECTRIC FURNACE 8 PIPE Add On Installation U S Only FIG 14 1 16 ...

Page 17: ...CTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT H N POWER SUPPLY FURNACE BLOWER MOTOR FAN LIMIT COMBINATION CONTROL GAS OIL ELECTRIC POWER SUPPLY JUNCTION BOX JUMPER IN CAUTION DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL 17 ...

Page 18: ...become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the volatile gases and turbulence created increases the burn efficiency There will have to besomeexperimentingwiththeindividualsetupasnotwochimney sorinstallationsaregoingtobethesame Just remember to allow enoug...

Page 19: ...spin damper or thermostat open for a few minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually burns it over a l...

Page 20: ...osote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire When coal is burned the products of combustion combine with moisture to form a soot residue which accumulates on the flue lining When ignited this soot makes an extremely hot fire The chimne...

Page 21: ...43A Forced Draft Blower 1 3 80129 Wall Thermostat 1 4 83250 Kep Nut 1 4 20 4 5 83339 Hex Bolt 1 4 20 x 3 4 BL OX 4 6 68618 Blower Mounting Plate 1 7 68231 Fan Control Cord Assembly 2 N S 80006 Wire Nut 73B 4 21 11DIK DRAFT INDUCED KIT N S NOT SHOWN 1 2 3 4 5 6 7 7 ...

Page 22: ...Model 1537Q Parts 22 ...

Page 23: ...inet Top Assembly 1 17 23459 Cabinet Back 1 18 22761 Flue Collar Ring 1 19 80230 Blower Motor 2 20 24179 Feed Door Handle 1 21 89574 Coil Door Handle Brass Plated 2 22 83444 Locknut 1 2 13 2 23 83446 Flatwasher 9 16 ID 1 24 23786 Door Latch 1 N S 83409 Bolt 1 4 x 1 2 Hex 2 N S 80372 Nut 1 4 Hex 2 N S 23787 Smoke Door Clip 2 N S 83445 Bolt 1 4 20 x 1 1 4 2 N S 83250 Nut 1 4 20 Kep 2 25 80145 Limit ...

Page 24: ...COLD AIR RETURN FILTER BOX SOLID FUEL FURNACE EXISTING FURNACE WARM AIR TO EXISTING DUCT WORK INSTALLATION A APPENDIX 24 ...

Page 25: ...COLD AIR RETURN FILTER BOX SOLID FUEL FURNACE EXISTING FURNACE WARM AIR TO EXISTING DUCT WORK INSTALLATION B PLENUM COLLECTOR BOX 25 ...

Page 26: ...COLD AIR RETURN FILTER BOX SOLID FUEL FURNACE EXISTING FURNACE WARM AIR TO EXISTING DUCT WORK INSTALLATION C PLENUM ELBOW PLENUM TOP OPTIONAL 26 ...

Page 27: ...ONTROL LOCATION FURNACE PLENUM EXISTING FURNACE ANTI BACKDRAFT FLAPPER SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION D 2 MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION E BAFFLE U S ONLY U S ONLY 27 ...

Page 28: ...E DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2 MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR RETURN TO FILTER BOX CENTRAL FURNACE INSTALLATION 28 ...

Page 29: ...2 MINIMUM CLEARANCE EXISTING OIL ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE INSTALLATION H EXISTING OIL ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE TOP VIEW FRONT VIEW 29 ...

Page 30: ...easoned or dry b Thermostat setting too low for type fuel a Insufficient draft b Smothering fire when adding fresh fuel a Set thermostat higher b Clean chimney c Add raincap to chimney a Allow wood to season in a dry well ventilated area for six months b Set blower control to higher temperature See Page 18 c Set flue draft See Page 9 a Wire unit properly b Replace blower control c Replace relay d ...

Page 31: ...31 Notes ...

Page 32: ...BER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING IN FORMATION AS SHOWN IN THIS LIST 1 THE PART NUMBER 2 THE PART DESCRIPTION 3 THE MODEL NUMBER 1537Q 4 THE SERIAL NUMBER ____________________ UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD P O BOX 151 SOUTH PITTSBURG TN 37380 423 837 2100 COMPANY U NITED STATES STOV E C S S U WARNOCKHERS...