UST GG4200 series, Owner'S Manual

Page 1: ...as tales como garajes SOLAMENTE uselo fuera y lejos de ventanas abiertas puertas y respiraderos Do Not Return To Store One year or 60 Hours Limited Warranty see page 19 For customer service or warranty information call toll free 866 797 2738 Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information...

Page 2: ...GER Failure to obey a safety warning will result in serious personal injuries or deaths WARNING Failure to obey a safety warning can result in serious personal injuries or deaths CAUTION Failure to obey a safety warning may result in minor or moderate injuries CAUTION When used without the alert symbol could result in damage to your engine or other property If you do not understand any portion of ...

Page 3: ...MBLY 12 12 2 CYLINDER HEAD ASSY 12 12 3 INTAKE EXHAUST MECHANISM ASSY 13 12 4 CRAN KCASE ASSEMBLY 13 12 5 CENTRIFUGAL ADJUSTMENT ASSY 14 12 6 IGNITION SYSTEM ASSY 14 12 7 STARTING SET ASSY 15 12 8 AIR CLEANER ASSY 15 12 9 CARBURETOR ASSY 16 12 10 GENERATOR 16 12 11 GAS TANK ASSEMBLY 17 12 12 PANEL 17 12 13 MUFFLER 18 12 14 FRAME 18 13 PARTS REPLACEMENT LIMITED WARRANTY 19 14 PRODUCT REGISTRATION C...

Page 4: ...rify the engine oil isfull 2 Pleaseaddnew fuel to gastank 3 Pleaseturn the fuel valveandengine switchto the ON position 4 Placethe chokeleverto the CHOKE position 5 Disconnect all electrical devices Generator will notstartifthe OIL LEVEL istoo low RISK OF EXPLOSION STOPgenerator before fueling CHECK for spilled fuel DONOToperatenearopenflame Using a generator indoors CAN KILL YOU IN MINUTES Genera...

Page 5: ...RE REFUELING 2 COMPONENT IDENTIFICATION 1 FUEL TANK CAP 3 FRAME 5 CIRCUIT BREAKER 7 DOUBLE SOCKET 9 DC TERMINALS 11 ENGINE SWITCH 13 OILDRAIN PLUG 15 FUELVALVE 17 CHOKE LEVER 2 FUELTANK 18 4 HOUR METER 6 VOLT METER 17 16 8 DC PROTECTOR 15 10 GROUND TERMINAL 14 12 OIL FILLER CAP 14 RECOIL STARTER 16 AIR CLEANER 13 12 11 10 4 5 6 7 8 9 Warranty and Service Questions Missing or Damaged parts Call 866...

Page 6: ...ever use stale or contaminated gasoline or oil gasoline mixture Avoid getting dirt or water in fuel tank _ WAR N IN G Fuel and fuel vapors are extremely flammable and explosive under certain conditions Refuel generator only outdoors in a well ventilated area NEVER fill fuel tank while engine is running Turn gen erator OFF and allow to cool before filling with fuel NEVER smoke or allow flames or sp...

Page 7: ... Soak oil 4 Squeeze dry 4 Reinstall the air cleaner element and secure the cover by setting the cover spring 4 STARTING THE ENGINE 1 Disconnect any load from the AC receptacle 4 Turn the engine switch to the ON position 2 Turn the fuel valve to the ON position 7 3 Move choke lever to the left CLOSED position Check the air cleaner element to be sure it is clean Warranty and Service Questions Missin...

Page 8: ...a metal stake driven into the ground 2 Combined load of the connected apparatus must not exceed the rated capacity of the generator Electric apparatus particularly motor driven equipment will draw a higher current when starting The following table is provided for your reference when connecting such apparatus to your generator WAT TAG E TYPE STARTING t RATED STARTING RATED TYPICALAPPARATUS _ oe Inc...

Page 9: ...dle of the voltmeter indicates the voltage 3 Plug in the appliance o Note a Over current will automatically turn off the AC breaker When that is _ _ turned off the generator shall be restarted with load reduced a few minutes thereafter b Generally 5 10 variance of voltage output is an acceptable tolerance of voltage variation Warranty and Service Questions Missing or Damaged parts Call 866 797 273...

Page 10: ...ircuit or connection and wait a few minutes before pushing the circuit protector 3 Stop the engine then disconnect the charging cables in the reverse order of connection 1 ON 2 OFF 6 STOPPING THE ENGINE 1 Turn off all electrical appliances 3 Disconnect the electrical appliance 2 Turn the engine switch to the OFF position 4 Turn the fuel valve to the OFF position NOTE To stop the engine in an emerg...

Page 11: ...and drain the oil 3 Dispose of oil property 4 Install the drain plug and tighten it securely 5 Refill with the motor oil see 2 page and check the oil level ENGINE OIL CAPACITY 20 oz 0 6 Liter 6 Install the oil filler cap Recommended oil 4 stroke motor oil service classification SJ SL SG or SAE 10W 30 for general temperature 7 Engine will not start if oil level is not correct _ Check Readjust SEE p...

Page 12: ... Install the fuel filter screen and sediment cup 8 STORAGE 2 Clean the sediment cup and fuel filter screen 1 Close the fuel valve drain the fuel from the fuel tank 2 Drain the fuel from the carburetor 4 Tighten the oil drain plug and fill the engine with new oil to the filler neck 5 Pull the starter grip carefully until resistance is felt Warranty and Service Questions Missing or Damaged parts Cal...

Page 13: ...spark plug against metal pull the recoil starter to see spark 3 Check oil Engine will not start unless oil level is correct 4 Remove spark plug In case long term storage generator has no output when started please turn off the circuit breaker and prod the ARM to increase the throttle until the volt meter indicates voltage RM Warranty and Service Questions Missing or Damaged parts Call 866 797 2738...

Page 14: ...Engine 23 62X 17 12X 18 5 600x435X470 88 40kg GG4200 Single phase 120 60 26 7 3 2 4 2 1 0 12 10 N F B JF168FLH 2B Air cooled single cylinder 4 stroke Type engine Bore x stroke in 2 68 x 2 13 68mm X 54mm Displacement cc 196 Start mode Recoil start Operation time hr 10 Ignition system TCI Fuel type Unleaded gasoline Oil type SAE10W 30 SAE 10W 40 Note specifications subject to change without prior no...

Page 15: ...Y 1 QJ168QDL 02 01 SPACER ASSY 1 2 GB T5787 BOLT cylinder head 4 3 QJ168QDJ 02 01 05 RING intake valve 1 4 QJ168QDJ 02 01 06 CANAL intake valve 1 5 QJ168 33J 02 01 02 RING exhaust valve 1 6 QJ168QDJ 02 01 03 _e4 a st vake 1 7 OJ168QDJ 02 01 04 WASHER stopper 1 8 GB T6177 NUT 2 9 QJ168FJH 3 02 01 BOLT intake pipe 2 10 QJ168QDJ 02 05 SPACER 1 MA I I RESS heat 11 QJ 168QDJ 02 02 1 insulating 12 QJ 16...

Page 16: ...AMSHAFT OILSEAL Valve QTY 2 2 2 1 1 2 1 1 2 1 1 2 1 1 9 16 12 4 CRANKCASE ASSEMBLY NO PARTS NO 1 QJ168QDJ 04 06 2 QJ168QDJ 04 10 3 QJ168QDJ 04 11 4 QJ168QDJ 04 03 5 QJ182QDR04 03 6 QJ168QDJ 04 09 7 QJ168QDL 2101 018 8 QJ168QDJ 04 08 9 QJ168QDJ 04 05 10 QJ168QDL 04 01 11 QJ168QDJ O4 02 12 QJ168QDJ 04 03 13 QJ168QDJ 04 01 14 QJ168QDJ 04 04 15 QJ168QDJ 04 02 01 16 QJ 166QDK 05 02 03 17 QJ168QDJ 04 02...

Page 17: ... 05 02 03 BLOCK centrifugal 2 14 QJ 168QDJ 05 02432 P IN 2 15 QJ168QDJ 05 08 SPACER 3 1 16 QJ168QDJ 05 02 COVER push rod 1 17 QJ168QDJ 2 02 01 SPRING 1 tension 1 18 GB T5789 BOLT M6Xl0 2 19 QJ168QDJ 2 02 01 HANDLE ASSY 1 20 GB T5789 BOLT M6X25 1 12 6 IGNITION SYSTEM ASSY NO PARTS NO 1 QJ168FJH 3 08 01 2 GB T5787 3 QJ168QDJ 11 03 4 GB T5789 5 QJ168QDJ 11 02 6 QJ168FJH 3 08 01 7 QJ182QDR01 05 DESCRI...

Page 18: ... 02 01 PLATE 1 diversion 1 15 GB T5789 BOLT M6x14 1 16 QJ168QDJ 06 02431 PLATE 2 diversion 1 9 8 2 10 321 12 8 AIR CLEANERASSY NO PARTS NO DESCRIPTION QTY 1 QJ168FJI I 3 05 01 01 COVER air cleaner 1 2 QJ168FJH 3 05 01 02 CORE filtering 1 3 QJ168FJH 3 05 01 04 SEAL 1 4 QJ168FJH 3 05 01 01 bellow hullASSY 1 5 QJ 168FJH 3 05 01 Colloid pipe 1 6 QJ168QDJ 07 03 SEAL air cleaner 1 7 GB T5787 BOLT M6X12 ...

Page 19: ...over 1 3 GB T5789 86 Screw 1 4 QJ2500 02 05 Rectifier 1 5 QJ2300 03 03 Carbon Brush 1 6 GB T5787 86 Bolt 3 7 QJ2300 03 04 AVR 1 8 QJ2500 03 01 Motor Casing End Cap 1 9 GB T5787 86 Bolt M6 160 4 10 GB T5789 86 Bolt M8 230 1 11 QJ3200 03 01 Stator Assy 1 12 GB T271 87 Rolling Bearing 6202z 1 13 QJ3200 03 02 Rotor Assy 1 14 QJ2500 03 02 01 01 Impeller Fixing Base 1 15 QJ2500 03 02 01 02 Impeller 1 _ ...

Page 20: ...Switch 1 3 GB T818 2000 Screw M3 12 2 4 GB T6170 2000 NutM6 2 5 GB T923 88 Cap Nut M6 1 6 QJ2600 02 05B Volt Meter 1 7 QJ3200 01 05A DCTerminal 2 8 GB T818 2000 Screw M4 12 4 9 GB T5789 86 Flange Face Bolt M6 8 4 10 QJ6500 02 05 Circuit Protector 10A 1 11 QJ3500 02 03 Circuit Protector30A 1 12 QJ3200 01 02 Double Socket 1 13 GB T6177 1 2000 Flange Face Nut M4 2 14 KE3500D 02 01 Bottom Shell 1 15 G...

Page 21: ...RIPTION QTY 1 KE3500D 06 01B Frame 1 2 KE3500D 06 01 Frame Cover 2 3 GB T5789 86 FlangeFaceBolt M6 10 10 LeftandRightShockproof 4 QJ2600 08 02 MountingFeet 2 5 GB T6177 1 2000 Flange Face NutM8 8 Right Shockproof 6 QJ2500 04 02 2 Mounting Feet 2 _3 _5 Warranty and Service Questions Missing or Damaged parts Call 866 797 2738 18 ...

Page 22: ...nerators need periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole This unit is powered by an air cooled engine Operating this unit in environments where the air temperature and relative humidity are extreme will cause parts to malfunction This warranty does not cover those siluations This warran...

Page 23: ...ince or Country Are you a State Telephone w area code Suite or Apt No Business or Residence Product usage Information tlow often will you use this product Everyday Othm Periodically Zip Code Elnergency use only What type of application will you use this product in Heavy Commercial Moderate Commercial Heavy Residential Moderate Residential Other Light Commercial Light Residential Tradeshows Camping...