UTILCO BLL-25HD-I, Instruction Manual

Page 1: ...HD I Read and understand all of the instructions and safety information in this manual before operating or servicing this tool UTILCO LINEMAN TOOLS 4730 Madison Road Cincinnati OH 45227 www UTILCO com Phone 800 776 9775 513 533 6200 ...

Page 2: ...st 21 Head Assembly Breakdown 22 Parts List 23 Thank you for buying a UTILCO LINEMAN TOOL Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliable dependable and durable for our customer s needs Please read this instruction manual carefully before using the product If you have any questions about our product please reach out to our c...

Page 3: ...ing Your first reconditioning is on us Call us after about 20 000 cycles To Find a UTILPRO Service Partner Call ILSCO for assistance in solving tool performance issues or for any of your service needs ILSCO tool owners will be offered options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE BATTERIES ...

Page 4: ...ection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpected situations Do not let familiarity gained from frequent use of battery operated tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within...

Page 5: ...y be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Do not use a battery pack or tool that is damaged or modified Damaged or modified batteries may exhibit unpredictable behavior resulting in fire explosion or risk of injury Do not expose a ba...

Page 6: ...LL 25HD I Cutting head Latch Label Release button Carrying loop Maintenance status light Battery pack Battery release buttons Battery status light USB interface Advance trigger Movable blade IDENTIFICATION ...

Page 7: ...7 BLL 25HD I KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 USB Cord 1 Shoulder Strap 1 Bag ...

Page 8: ...ltage 18 V Battery capacity 2 0 Ah Type of battery Lithium ion Charging time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 15 62 in x 5 03 in x 3 23 in L x H x W Weight 8 3 lbs including battery 15 62 in 396 mm 5 03 in 128 mm 3 23 in 82 mm ...

Page 9: ... is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the first pack is fully charged Flashing red green Damaged or faulty battery pack Bays Vents Cord Battery Contacts Release Buttons Fuel Gauge Button Fuel Gauge Rapid Charge Capable Pack Indicator ...

Page 10: ...fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge completely The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged indicating how fully charged the pack is The fuel gauge will turn off when charging is complete After ch...

Page 11: ...parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any maintenance Never disassemble the battery or charger Contact a MILWAUKEE service facility for ALL repairs To reduce the risk of injury and damage never immerse your battery or charger in liquid or allow ...

Page 12: ...ckly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery cells recover some of their charge after resting BATTERY PACK PROTECTION To protect itself from damage and extend its life the battery pack s intelligent circuit monitors current draw a...

Page 13: ...g labeling marking and documentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries rated 100 Wh or less are excepted from certain Class 9 DG requirements Always check compliance of Li Ion battery consignments against the current regulations governing the chosen mode of transport Wh...

Page 14: ...ile pressing the two side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge firmly into place 2 After inserting a battery cartridge check that it is securely in place by pulling gently Do not press the side buttons when pulling the cartridge SHOULDER STRAP Be sure to use the shoulder strap when using and or transporting the tool ...

Page 15: ...r this to happen CUTTING 1 Retract the blade fully by pressing the release button 2 Unlatch the tool head by pulling up on release lever 3 Close head and latch around material Be sure tool is completely latched or damage will occur 4 Make sure all cuts are made perpendicular to the cutting head or damage will occur to blade and head shear 1 2 3 2 CAUTION always wear eye protection while cutting WA...

Page 16: ...ance tirgger and press the retract button to return blade to starting position 7 You can back the ram up at any time during the cutting cycle even without the battery 6 7 NOTE If advance trigger is held down after cut is made the tool will continue to max pressure which will result in less cuts per battery charge and less total tool life ...

Page 17: ...pe the cutting head jaws free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper maintenance and care Should you experience any difficulty with the operation and maintenance of this tool contact our customer service department see back cover ...

Page 18: ...e OK and interval of maintenance passed due red flashing Operating value at limit contact customer service red light Operating value faulty or hardware malfunction request assistance orange light Temperature error warm or cool the tool After inserting the battery green light No malfunction orange light Temperature error warm or cool the tool Tool Reset The cable cutter turns off and remains blocke...

Page 19: ...r more recommended Hard Drive 200 MB 1 GB recommended Screen Resolution 1024 x 768 or higher at least 65 535 colors Other USB 2 0 How to Download Software 1 Go to www UTILCO com 2 Click the Technical Resources tab 3 Under the Technical Resources header click on the Tool Software link 4 Locate your tool s software Plug Play Once you have completed the installation of the software the computer will ...

Page 20: ...20 BLL 25HD I TOOL PARTS BREAKDOWN 1 2 3 8 6 5 4 7 10 11 9 18 19 12 13 17 15 14 16 ...

Page 21: ...ront 1 6 714155 Housing Screw 5 7 715253 Stop Push Button 1 8 101660 Needle Roller 1 9 710822 Compression Spring 1 10 710771 LED Cap 1 11 710825 Compression Spring 1 12 710806 Start Push Button 1 13 714169 Cap 2 14 714170 Cap Screw 2 15 710809 USB Cap 1 16 715331 Shell Back 1 17 715603 Supporting Loop 1 18 714601 Control 1 19 713865 Storage Battery 1 PARTS LIST ...

Page 22: ...22 BLL 25HD I HEAD ASSEMBLY BREAKDOWN 9 3 4 5 6 12 8 10 11 7 16 15 14 13 19 18 17 2 1 ...

Page 23: ...Nut 8 6 702021 Locking Lever 1 7 201635 Grub Screw 1 8 710822 Compression Spring 1 9 200503 Needle Roller 1 Part Number Part Description Qty 10 715192 Stop Bush 1 11 715243 Support Ring 1 12 715196 Compression Spring 1 13 715191 Piston 1 14 715300 Piston Ring 1 15 700225 Moving Blade 1 16 700763 Blade Screw 1 17 701425 Locking Ring 4 18 712010 Bolt 2 19 715197 Head Fork 1 ...

Page 24: ...Service Date 09 19 Version 2 UTILCO Lineman TOOLS 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www Utilco com ...