UTILCO BLL-4PT-P, Instruction Manual

Page 1: ...PT P Read and understand all of the instructions and safety information in this manual before operating or servicing this tool UTILCO Lineman Tools 4730 Madison Road Cincinnati OH 45227 www utilco com Phone 800 776 9775 513 533 6200 ...

Page 2: ... you for buying a UTILCO Lineman Tool Our mission is to bring product innovation and exceptional customer service to the marketplace This tool line is reliable dependable and durable for our customer s needs Please read this instruction manual carefully before using the product If you have any questions about our product please reach out to our customer service department see back cover No part of...

Page 3: ...e offered options to solve any tool replacement parts or repair issues Call 513 533 6200 or 800 776 9775 Monday to Friday 8 00AM to 5 00PM Eastern Time ET MILWAUKEE Batteries Limited 3 YEAR WARRANTY Every MILWAUKEE Battery Pack sold with UTILCO Battery Powered product and or as a replacement battery pack is warranted to the original purchaser only to be free from defects in material and workmanshi...

Page 4: ...ection used for appropriate conditions will reduce personal injuries Do not overreach Keep proper footing and balance at all times This enables better control of the battery operated tool in unexpected situations Do not let familiarity gained from frequent use of battery operated tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within...

Page 5: ...y be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Do not use a battery pack or tool that is damaged or modified Damaged or modified batteries may exhibit unpredictable behavior resulting in fire explosion or risk of injury Do not expose a ba...

Page 6: ...6 BLL 4PT P Battery release buttons LED worklight Advance trigger Indenter tips Head locking pin Label Release button Carrying loop yBattery pack IDENTIFICATION ...

Page 7: ...7 BLL 4PT P KIT INCLUDES 1 Battery Powered Tool 2 Milwaukee Batteries 1 Milwaukee Charger 1 Shoulder Strap 1 Case ...

Page 8: ...time 60 min approx Hydraulic oil Shell Tellus S2 V 15 Operating temperature range 4 to 122 F Dimensions 17 25 in x 12 62 in x 2 5 in L x H x W Weight 14lbs including battery Crimp Capacity Lugs CU code wire 1000 kcmil 8 AL code wire 750 kcmil 8 Crimp Capacity Splices CU code wire 1000 kcmil 8 AL code wire 750 kcmil 8 17 25 in 438 mm 12 62 in 321 mm 2 5 in 64 mm ...

Page 9: ...is complete Fast flashing red Battery is too hot cold Charging will begin when battery reaches correct charging temperature Slow flashing red Battery charge is pending Charging will begin when the first pack is fully charged Flashing red green Damaged or faulty battery pack Bays Vents Cord Battery Contacts Release Buttons Fuel Gauge Button Fuel Gauge Rapid Charge Capable Pack Indicator ...

Page 10: ... fully discharged battery pack with an internal temperature in the normal range will charge in about 30 to 185 minutes depending on the battery pack Heavily cycled batteries may take longer to charge completely The Fuel Gauge lights on 18V battery packs are displayed as the pack is being charged indicating how fully charged the pack is The fuel gauge will turn off when charging is complete After c...

Page 11: ...parts MOUNTING TO THE WALL Use the wall mount guides to mark the hanging points To reduce the risk of injury always unplug the charger and remove the battery from the charger before performing any maintenance Never disassemble the battery or charger Contact a MILWAUKEE service facility for ALL repairs To reduce the risk of injury and damage never immerse your battery or charger in liquid or allow ...

Page 12: ...ckly for 2 3 seconds and the tool will not run Charge the battery pack NOTE Immediately after using the battery pack the Fuel Gauge may display a lower charge than it will if checked a few minutes later The battery cells recover some of their charge after resting BATTERY PACK PROTECTION To protect itself from damage and extend its life the battery pack s intelligent circuit monitors current draw a...

Page 13: ... labeling marking and documentation requirements for shipping Li Ion batteries is dependent upon whether the particular batteries are rated greater than or less than 100 Wh Generally Li Ion batteries rated 100 Wh or less are excepted from certain Class 9 DG requirements Always check compliance of Li Ion battery consignments against the current regulations governing the chosen mode of transport Whe...

Page 14: ...STRAP Be sure to use the wrist strap to keep the tool secure when in use Use shoulder strap as well 2 1 1 1 2 click OPERATING INSTRUCTIONS Be sure to read instructions carefully wear safety goggles and keep fingers away from cutting head ATTACHING THE BATTERY TO THE TOOL 1 While pressing the two side buttons pull out the battery cartridge To replace the battery cartridge push the new cartridge fir...

Page 15: ...released 2 To retract the ram push the reverse trigger The ram continues to retract as the release button is held down NOTE Reverse trigger on both sides of tool CRIMPING 1 Retract the ram fully by pressing the release button 2 Turn the locking pin to unlock then pull pin to release latch 3 Open latch and place lug in head 2 MAX 1 ...

Page 16: ...CAUTION Ensure that the lug is placed securely in the center against the stationary tip on the latch end of the head Before applying full pressure make sure that all 4 indenter tips are contacting the lug or damage will occur to tool Tip Use variable speed trigger to correctly place connector in indenter tips ...

Page 17: ...BODY BUSHING 4 9 HC134 7A HINGE BUSHING 3 10 HC134 7B HINGE BUSHING 1 11 HC134 8 LOCK PIN 1 12 HC134 9 HINGE PIN 1 13 HC134 10 PIN 2 Part Part Description Qty 14 HC134 11 BEARING CASE 2 15 6 1003 DOWEL PIN 12 16 1 1079 SOCKET HEAD CAP SCREW 2 17 1 434 SOCKET HEAD CAP SCREW 2 18 4 1689 POSI HEX PLUNGER 1 19 1 1017 FLAT POINT SET SCREW 1 20 6 1139 DOWEL PIN 2 21 6 1023 SPRING PIN 3 22 6 1328 COILED ...

Page 18: ...18 BLL 4PT P TOOL PARTS BREAKDOWN 1 24 22 23 26 25 20 21 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 33 32 31 30 29 28 27 36 35 34 17 21 20 26 ...

Page 19: ...6 HEAD BUSH 1 16 E714313 PUMP BODY MNT 1 17 714315 SLOTTED PAN 2 18 714347 SHELL FRONT 1 Part Number Part Description Qty 19 711867 SUPPORTING LOOP 1 20 710825 COMPRESSION SPRING 2 21 714303 LEVER PD 2 22 760203 LOCK SCREW 1 23 760232 SEAL DISC 1 24 714318 SLIDING COVER 1 25 E714330 PROPULSION MNT 1 26 714155 DELTA PT SCREW 11 27 714348 SHELL BACK 1 28 714332 SUPPORTING LOOP 1 29 712336 O RING SEA...

Page 20: ...wipe the indenter tips free of metal shavings Wipe down all steel parts with WD 40 Store the tool in a non humid environment The tool should provide many years of service when given the proper maintenance and care Should you experience any difficulty with the operation and maintenance of this tool contact our customer service department see back cover ...

Page 21: ...21 BLL 4PT P Notes ...

Page 22: ...22 BLL 4PT P Notes ...

Page 23: ...23 BLL 4PT P Notes ...

Page 24: ...Service Date 07 17 Version 1 UTILCO Lineman Tools 4730 Madison Rd Cincinnati OH 45227 Phone 800 776 9775 513 533 6200 www utilco com ...