UV Superstore LEOPARD UV Series, Installation, Operation And Maintenance Manual

Page 1: ...Ultraviolet WaterTreatment System Installation Operation and Maintenance Manual One Source for All Your UV Needs W d D Eh KE E DWKZd Ed...

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Page 3: ...d hs d hs t h h d dK K z hs hs t hs W K D hs d hs z z hs hs W hs t hs W d hs d One Source for All Your UV Needs...

Page 4: ...dard or WatchDog Monitoring System 12 f Quartz Sleeve Installation 13 g Lamp Lamp Harness Bracket Installation 15 6 Operation and Monitoring 17 a Electronic Control Center ECC 17 1 On Off Switch and H...

Page 5: ...Procedure 28 FDA Statement 30 Heat Sanitization 31 Replacement Parts List 32 Maintenance Log 36 Troubleshooting 38 Warranty Information 39 Wiring Diagram Pullout Refer to the Options Manual for Operat...

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Page 7: ...icates that eye protection must be worn to protect from UV light as well as debris HAND PROTECTION This symbol signifies that hand protection must be worn to protect the lamps from skin oils as well a...

Page 8: ...The UV light source that they used resided in the UVC range of the light spectrum Specifically they discovered that light in the 254 nanometer NM range was the most effective wavelength for this proce...

Page 9: ...ssivated to protect against aggressive high purity water The chamber has an inlet outlet connection drain sampling with flange models only and monitoring ports b Lamp and Quartz Sleeve Inspection Use...

Page 10: ...play operation status such as individual Lamp Indicator Elapsed Runtime Meter ERTM optional UV Monitor Intensity optional Low UV Indicator and optional High Heat indicator For models equipped with the...

Page 11: ...icator Elapsed Runtime Meter ERTM optional UV Monitor Intensity optional Low UV Indicator and optional High Heat indicator For models equipped with the optional WatchDog Monitoring System the ECC will...

Page 12: ...Important Safety Information UV lamps and their quartz sleeves can become razor sharp if broken Take care when installing and removing the quartz sleeves Only hand tighten compression fittings Do not...

Page 13: ...sposal location please contact manufacturer s representative e Receiving UV Equipment and Spare Parts Inspection of the UV equipment must be made immediately upon receipt for damage and verification o...

Page 14: ...ord Make sure power to the equipment matches the voltage requirements of the system Make sure the system is properly grounded Plug the power cord into the appropriate outlet a 2 Stainless Steel Enclos...

Page 15: ...t cover to install incoming power wires 2 Locate the power connection point and install your incoming 120V hot wire to the breaker 3 Install the neutral wire to 3 on the switch 4 Connect ground wire t...

Page 16: ...the strain relief to the A1 and A2 on the HOA relay 4 Re assemble display cover plate 5 Turn switch on enclosure to Auto b 2 Stainless Steel Enclosures To wire the HOA Switch for remote access 1 Remov...

Page 17: ...may not exceed 32V AC 50V DC 50mA current d Chamber Minimum Clearance Ensure that you have adequate space on the lamp side of the treatment chamber to insert and remove the quartz sleeve and UV lamp s...

Page 18: ...need to be installed on the UV chamber The sensor fitting and sensor probe contains an O ring to ensure a watertight seal To install first attach the sensor fitting to the sensor port on the UV chambe...

Page 19: ...no tools Use cloth gloves to handle quartz sleeves and UV lamps to avoid putting fingerprints on the sleeves and lamps First the quartz sleeve needs to be inserted into the lamp head plate gradually a...

Page 20: ...use leakage A compression nut tool has been provided with the system to further tighten the compression nuts See Figure 2 Once secure and once all other ports are closed it is time to pressurize the s...

Page 21: ...amp harness is numbered and each lamp nipple is numbered on the lamp head plate Match the corresponding numbered lamp lead to the corresponding numbered lamp nipple You must first install the lamp har...

Page 22: ...ector is firmly pushed onto the lamp base leaving no space between the connector and base Failure to push the lamp connector all the way onto the base may allow electrical arcing to occur between the...

Page 23: ...r system Operation and Monitoring a 1 Polycarbonate Enclosures Do not exceed 3 ON OFF cycles in a 24 hour period Excessive cycling of the UV system will reduce the EOL End of Life output and or cause...

Page 24: ...r to the wiring instructions in the Installation Section of this manual To operate remotely turn switch to the Auto position b Hands Off Auto HOA Switch Option Stainless Steel Enclosures This is an op...

Page 25: ...ithout the potential exposure to UV rays The viewport assembly consists of a viewport sight glass foam washer and an O ring c Lamp Out Alert Optional Lamp out alert ballast s are used to connect an ex...

Page 26: ...hen the power switch is in the ON position and lamps are op erational Lamps must warm up for three minutes prior to any calibrations Re calibrate after the lamps have been operational for 100 hours wh...

Page 27: ...n calibrating the UV Monitor Board the alarm will sound during the warm up period To disable the alarm remove jumper JP13 located at the right edge of the board below the alarm Take caution when remov...

Page 28: ...ill go into the fault state The UV unit is designed to provide proper UV dosage at 85 of original UV intensity With modern technology UV lamps this should occur at about 10 000 hours of continuous use...

Page 29: ...ay s common terminal to the NO terminal feeding operating voltage to all components of the ECC allowing normal operation of the unit Fault State The High Heat Sensor is factory set at 120 F If vessel...

Page 30: ...sleeves to foul To a great extent your frequency of cleaning will depend upon the water quality i e amount of minerals present in the liquid The more minerals present in the water the more frequently...

Page 31: ...n the UV chamber The purpose of a viewport is to safely verify lamp operation without the potential exposure to UV rays The viewport assembly consists of a viewport sight glass foam washer and an O ri...

Page 32: ...ut down the system and depressurize the chamber before performing any maintenance Detach the sensor cable from sensor probe and unscrew the probe from the sensor port Inspect and clean as needed A bui...

Page 33: ...clean the chamber Chamber Breakdown Removal of Heads Once determined there is reason to believe that the vessel needs to be cleaned the operators will need to set aside some work time to perform a com...

Page 34: ...count water samplers pre sterilized plastic bottles within pre sterilized plastic bags from a water testing laboratory 2 With the ultraviolet system operating open the sample valve fully and flush fo...

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Page 36: ...Code Of Federal Regulations Title 21 Sub Section 177 Stainless Steel and quartz material are acceptable in FDA applications All O ring and gasket materials are in compliance with Title 21 Sub Section...

Page 37: ...most critical part is that the system is not heated or cooled too quickly as with anything made with like materials if this is heated or cooled too quickly there is a good chance of very fast expansi...

Page 38: ...bered Systems hs D E K W K W K W K W K W K W K W W W W W W W W W E W E Y Z K K E E E E t KZE K Z W D z s s hs K ED hs K ED hs ED hs ED Y Y K d d D K sWD hs s K Z s D D K KZE E Z E Z t KZE hs W K Z W D...

Page 39: ...mbered Systems hs D E K W K W K W K W K W K W W W W W E W E Y Z K E E E t KZE K Z W D z s s hs K ED hs K ED hs ED hs ED Y Y K d d d y y D K sWD hs s K Z hs s D hs D KZE E Z E Z t KZE hs K Z D K hs D h...

Page 40: ...Replacement Parts List Electrical Enclosure Leopard Series Short Long Chambered Systems...

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Page 43: ...Model Number __________ Serial Number __________...

Page 44: ...d Z s K D s s hs Y W K K Z K Z K t W W Z s s hs D Z s Z hs hs...

Page 45: ...advise whether the defective item needs to be returned for failure analysis None of the above warranties cover damage caused by improper use or maintenance accidents acts of God or minor scratches or...

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Page 48: ...820 Tucker Court Winder GA 30680 Phone 770 307 3882 Fax 770 307 3872 sales uvsuperstore com www uvsuperstore com...