vacuubrand MV 10 VARIO select, Instructions For Use Manual

Page 1: ...TechnologyforVacuumSystems Instructions for use Original instructions EN OI no 20901121 DIAPHRAGM PUMP MV 10 VARIO select MD 12 VARIO select ME 16 VARIO select...

Page 2: ...is strictly the user s responsibility to carefully check the validity of this manual with respect to the product Manufacturer VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim GERMANY Phone Ema...

Page 3: ...2 Display conventions 7 8 9 9 10 2 Safety information 11 2 1 Usage 11 2 1 1 Intended use 11 2 1 2 Improper use 12 12 2 2 Obligations 2 2 1 Operator obligations 2 2 2 Personnel obligations 16 17 20 2...

Page 4: ...peration 37 see description of controller 39 6 Troubleshooting 43 6 1 Technical support 7 Cleaning and maintenance 47 7 2 1 Diaphragm pump 8 Appendix 70 8 1 Technical information 70 8 1 1 Technical da...

Page 5: ...prevention regulations and industrial safety regulations applicable in the country of use General For easier readability the general term diaphragm pump is used as an equivalent to and instead of the...

Page 6: ...duct type at hand see Rating plate on the product 1 2 About this document 1 2 1 Manual structure The manual has a modular structure with separate instruction modules for the diaphragm pump vacuum cont...

Page 7: ...ion Disregarding the situation could result in serious even fatal injury or massive damage to property tions CAUTION Indicates a potentially hazardous situation Disregarding the situation could result...

Page 8: ...Disconnect power plug Wear chemical resistant protective gloves Wear protective goggles Read the instructions for repair Additional icons Positive example Do this Result OK Negative example Do not do...

Page 9: ...order described 1 2 5 Abbreviations abs absolute ATM di Interior diameter DN Nominal diameter ECTFE e g for example ETFE EX ATEX equipment labeling Fig Figure FPM Fluoroelastomer IN Inlet vacuum conne...

Page 10: ...ables the VACUU BUS client to be unambiguously assigned within the bus system e g for connecting multiple sensors with the same measurement range VACUU BUS client Peripheral device or component with V...

Page 11: ...roduct series is a vacuum system consisting of a vacuum pump controller and sensor to create and control rough vacuum in designated systems atmosphere Intended use also includes observingtheinformatio...

Page 12: ...vices unauthorized extensions or conversions in particular when these impair safety usage despite incomplete assembly 2 1 3 Foreseeable misuse In addition to improper use there are types of use which...

Page 13: ...bligations 2 2 1 Operator obligations applies in particular to connection assembly and maintenance Users in the areas of competence in the Responsibility matrix 2 2 2 Personnel obligations In the case...

Page 14: ...with additional specialist re sponsibility or responsibility for a department or divi sion Responsibility matrix Task Job Operator Specialist Responsible specialist Installation x x x Initial use x x...

Page 15: ...4 2 Safety precautions Use the vacuum device only if you have understood its func tion and this manual faulty hoses etc Use only original accessories and components which are designed for the vacuum...

Page 16: ...erent substances or media can cause the substances to react with one another deposit in the vacuum pump Possible protective measures depending on the application Flush the vacuum pump with inert gas o...

Page 17: ...must not be mixed up Be aware of the max pressures at the inlet and outlet of the pump as well as the max admissible differential pressure between the inlet and outlet according to 8 1 1 Technical da...

Page 18: ...xplosive mixtures can form or oth er hazardous situations can arise in systems Hazards due to residual energy After the vacuum pump has been switched off and disconnected from the power supply there m...

Page 19: ...he surface tem perature is regularly elevated Allow the vacuum pump to cool down before performing main The vacuum pump can be damaged due to overheating Possi maintain minimum distances When installi...

Page 20: ...ting plates 2 5 Motor protection The pump motor has a temperature sensor on the circuit board as overload protection In the event of excessive temperature or if the If the vacuum pump is switched off...

Page 21: ...ices are designed for a low level of mechanical stress and must be installed in such a way that they cannot sustain mechanical damage from the outside The ATEX equipment category of the product is dep...

Page 22: ...t disposal of the product Do not dispose your product in household waste Electronic components are subject to hazardous waste treat Observe the national regulations for safe disposal and envi ronmenta...

Page 23: ...VACUU SELECT Sensor 3 1 Schematic design 12 2 1 9 6 7 10 11 8 1 VACUU SELECT Sensor to be mounted externally on suction line 2 Diaphragm pump 3 Vacuum controller ON OFF button 4 VACUU SELECT operating...

Page 24: ...iffer in their outward appearance 3 1 Schematic design on page 23 The diaphragm pumps differ in the internal connection of the pump heads Diaphragm pumps Mx 1x VARIO select Diaphragm pump Pump heads S...

Page 25: ...tion and connection 4 1 Transport Products from VACUUBRAND product for safe transport returning the product for repair Goods arrival Immediately report any transport damage in writing to the sup plier...

Page 26: ...temperature difference between the storage location and the installation location can cause condensation After goods receipt or storage allow your vacuum device to Check installation conditions The de...

Page 27: ...NHN above sea level Minimum distance to adjacent parts 2 in Relative humidity Protection class Prevent condensation or contamination from dust liquids or corrosive gases Note the IP protection class I...

Page 28: ...lternatively the controller can be clipped into a recess in the lab Mount the base 1 Top Top Top 2 1 Unscrew the screws Phillips screwdriver size 1 2 Position the base on the dia phragm pump 3 4 3 Scr...

Page 29: ...ting due to internal overpressure at the silencer Inadmissibly high pressure at the silencer can cause the vacuum pump to burst or damage the pump bearings diaphragms and valves Internal overpressure...

Page 30: ...4 2 Vacuum connection IN CAUTION Flexible vacuum hoses can contract during evacuation Fix the vacuum hose to the connections Secure connected components NOTICE Foreign bodies in the suction line can d...

Page 31: ...ble pump Connect the vacuum hose 1 2 b a 1 a 2 Attach the vacuum hose to pump inlet b with a centering ring and clamping ring Observe the following points for optimum results Keep the vacuum line as s...

Page 32: ...bursting due to overpressure inside the outlet line Inadmissibly high pressure in the outlet line can cause the vacuum pump to burst or damage seals into the vacuum pump Observe the maximum admissible...

Page 33: ...ct the exhaust gas hose optional The following example describes the connection via hose nozzle c d 1 2 1 c di 2 Push the exhaust gas hose d onto the hose nozzle and lay outlet hose e g with a hose cl...

Page 34: ...r other hazardous situations to arise Never vent processes with air which could form an explosive mixture only inert gas for venting e g nitrogen There is no venting connection at the diaphragm pump a...

Page 35: ...vacuum pump 2 Plug power plug f into the power outlet Vacuum pump electrically connected sharp edges chemicals or hot surfaces Power connections with country code 1 2 3 5 6 7 1 5 US 2 UK 6 3 7 4 IND 4...

Page 36: ...20901121_EN_Mx10 12 16_VARIO_Vsel_V1 0_020818 power connection IMPORTANT...

Page 37: ...oller The start screen is displayed with the operating elements in the controller display 5 2 Operation Apart from the chapters Switch on and Switch off this manual de scribes the mechanical structure...

Page 38: ...Screen navigation 6 Operating elements for control Operating elements Button Function active Start Start application only available on the process screen Stop Stop application always possible VENT VE...

Page 39: ...20901121_EN_Mx10 12 16_VARIO_Vsel_V1 0_020818 5 2 1 Operation see description of controller Start the vacuum controller Stop the vacuum controller Venting option Stop Start Venting...

Page 40: ...own switch off Take the pump out of operation 1 Stop the process 2 Disconnect the pump from the apparatus 3 inlet vacuum pump IMPORTANT Prevent deposits and rinse condensate out of the pump 2 a 4 a of...

Page 41: ...tion Perform a preventive maintenance before storing the vacuum pump This is especially important if it ran 3 caps 4 dust enclose desiccants if necessary 5 Store the vacuum pump in a cool dry location...

Page 42: ...20901121_EN_Mx10 12 16_VARIO_Vsel_V1 0_020818...

Page 43: ...your local supplier for repair 6 2 Error Cause Remedy Error Possible cause Remedy Personnel Readings deviate from the reference standard Vacuum sensor dirty Moisture in the sen sor Sensor defective S...

Page 44: ...xternal venting valve Specialist Vacuum pump does not start Overpressure in the outlet line vacuum pump Open the out silencer Ensure clear pas sage Operator Pump switched off Power plug not cor rectly...

Page 45: ...ion nozzle open Operator Deposits inside the vacuum pump pump heads Specialist Diaphragms or valves defective Replace dia phragms and valves Specialist High level of vapor generated in the pro cess pa...

Page 46: ...sonnel noises No silencer or hose mounted at the outlet Outlet line open hose and install correctly connections let line to an extrac tion system or fume hood Operator Ball bearing defec tive Service...

Page 47: ...ng to internal parts of the pump Wear your personal protective equipment e g pro tective gloves eye protection and if necessary re spiratory protection Decontaminate the vacuum pump before opening it...

Page 48: ...ce interval after hours of operation and under nor mal operating conditions depending on the environment and area of applica tion we advise performing cleaning and maintenance as needed Recommended ai...

Page 49: ...r maintenance 2 1 6 7 Nr Tool Size 1 Service kit 20696827 1x or 1x 2 Diaphragm wrench 20636554 SW66 3 Flat nose pliers 4 Flat head screwdriver Open hose clamps Size 1 5 Phillips screwdriver Size 1 Siz...

Page 50: ...2 1 Diaphragm pump Clean the surfaces mend using water or mild soapy water to moisten the cloth 7 2 2 Clean or replace molded PTFE hoses of the diaphragm pump including the hoses cleaner or similar R...

Page 51: ...tenance items and sequence 1 Bottom pump head pair 2 Top pump head pair 3 Right pump head pair 4 5 Observe the recommended sequence of maintenance steps according to the table Then change the inlet ou...

Page 52: ...chapter 4 3 Controller base on page 28 Disassemble the device and housing sections 1 2 1 Switch the diaphragm pump off and unplug the power plug 2 Unscrew the silencer from the outlet 3 4 3 4 Remove t...

Page 53: ...ve the housing section and set it aside Remove the side panel 1 2 1 Unscrew the 2 outer screws from the side panel retain 2 Unscrew the right screw from the side panel retaining plate at 3 4 3 Place t...

Page 54: ...20901121_EN_Mx10 12 16_VARIO_Vsel_V1 0_020818 5 6 5 pump Place the pump care fully on its other side 6 7 7 pump Remove the right side panel...

Page 55: ...3 Replacing the diaphragms and valves Exploded drawing of pump head example 1 2 8 7 6 Valve maintenance 1 Housing cover 2 Valves 3 Diaphragm maintenance 4 Head cover 5 6 Double diaphragm 2 diaphragms...

Page 56: ...ottom pump head pair 1 2 1 Turn the pump to bring the bot tom pump head pair to the top Open the hose clips on the size 1 2 Pull off the molded hoses 3 4 3 screws from the housing cover 4 Remove the h...

Page 57: ...20901121_EN_Mx10 12 16_VARIO_Vsel_V1 0_020818 Remove valves and 6 7 6 valves 7 8 8 Remove the head covers...

Page 58: ...sembly with the diaphragm wrench attached 3 4 3 all the parts out of the vacuum pump 4 If the spacer discs adhere to the connecting rod remove them carefully IMPORTANT IMPORTANT IMPORTANT Never drop s...

Page 59: ...clamp ing disc IMPORTANT Double diaphragm comprising 2 single diaphragms Use the dia phragms only in pairs The printed surfaces of the diaphragms have to face outwards Pay special attention to correc...

Page 60: ...9 and place all the components carefully on the connecting rod thread 10 Initially tighten the assembly with the diaphragm wrench by hand 11 12 11 Then position a torque on the diaphragm wrench and t...

Page 61: ...the correct orientation of the head covers 2 grooves Insert the new valves Pay attention to the correct orienta tion of the valves 3 4 3 align the head covers The nibs into the notches of the housing...

Page 62: ...o the top Support the pump e g with rigid foam Follow the same procedure to replace the diaphragms and valves of the top pump head pair as described for the Bottom pump head pair on pages 56 to 62 Sub...

Page 63: ...Vsel_V1 0_020818 Assemble the device and housing sections 1 2 1 Place the side panel on the pump 2 3 4 3 Turn the pump to the top 4 Place the side panel on the pump 5 6 5 6 Secure the cable in the rea...

Page 64: ...in the screw of the side panel retaining plate at the 8 Place the rear housing section 9 9 Wind in the screws of the Prior to mounting the front housing section the suction pressure distributor of the...

Page 65: ...to diaphragm pumps MD 12 and MV 10 VARIO select Exploded drawing of suction pressure distributor example 1 7 8 6 2 Maintenance overpressure relief valve O ring 1 2 3 Hose nozzle 4 Suction distributor...

Page 66: ...ips above head screwdriver size 1 3 4 3 Remove the molded hoses one by one from the hose nozzles 4 Unscrew the screws of the out let holder Phillips screwdriver size 2 5 6 5 Unscrew the screws of the...

Page 67: ...new pressure relief valve on the clean surface Ensure the pressure relief valve is positioned correctly on the pressure distributor Insert the 10 Place the suction distributor with screws and outlet h...

Page 68: ...Secure the hose clips on the nose pliers Assemble the device and housing sections 1 2 1 Insert the bar into the groove between the side panels 2 Wind in the 2 outer screws of the side panel retaining...

Page 69: ...in the thread at the outlet 6 Secure the controller on the diaphragm pump and connect all cables 7 7 Plug in the power plug If maintenance work has been completed in full Diaphragm pump is ready to b...

Page 70: ...VARIO select 8 1 1 Technical data Ambient conditions Ambient temperature max 10 Storage transport temperature Max altitude 2000 m above NHN above sea level Relative humidity Protection class Operatin...

Page 71: ...ping speed 16 m h Ultimate vacuum abs 1 1 Torr Number of cylinders stages MV 10 VARIO select Max pumping speed h Ultimate vacuum abs 0 2 Torr Number of cylinders stages Max inlet pressure abs 1 1 bar...

Page 72: ...0818 Weights and dimensions l x b x h ME 16 VARIO select 21 7 in x 10 2 in x 17 7 in Weight MD 12 VARIO select 21 7 in x 10 2 in x 17 7 in Weight MV 10 VARIO select 21 7 in x 10 2 in x 17 7 in Weight...

Page 73: ...lloy Head cover Diaphragm clamping disc Diaphragm FPM Valves FPM FPM Stainless steel Hoses PTFE Inlet Aluminium alloy Suction pressure distributor Aluminium alloy Outlet PP Silencer Anodized aluminum...

Page 74: ...ase provide the type and serial number from the rating plate This will your device Diaphragm pump rating plate general Product series type Serial number Year of manufacture month Pumping speed Ultimat...

Page 75: ...Ordering information Diaphragm pump series Order no ME 16 VARIO select MD 12 VARIO select MV 10 VARIO select Order no depends on power cable CEE CH UK US CN IN Accessories Order no 20699979 i Sensor...

Page 76: ...are parts available can be found under Diaphragm pumps Sources of supply Purchase original accessories and original spare parts from a subsidiary of VACUUBRAND GMBH CO KG or your local dis tributor In...

Page 77: ...website for further information www vacuubrand com Service handling 1 2 Request an RMA no for your order 3 it professionally 4 Fill out the in full 5 Return your product including RMA no and descripti...

Page 78: ...minimum distance 19 Maintain the top right and left pump head pairs 62 Maintenance Maintenance intervals Maintenance of suction pressure distributor Mandatory sign 8 Manual structure 6 Measurement cha...

Page 79: ...ce handling 77 Service range 77 Silencer 29 Silencer at the outlet EX 29 Sources of supply 76 Spare parts 76 Start Stop Storage prepared 69 Switch pump off Switch pump on Symbols 8 T Target groups Tec...

Page 80: ...es Membranpumpen Diaphragm pumps Pompes membrane Typ Type Type ME 16 VARIO select MD 12 VARIO select MV 10 VARIO select 20741150 20743150 20744150 Seriennummer Serial number Num ro de s rie Siehe Type...

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Page 84: ...Manufacturer VACUUBRAND GMBH CO KG Alfred Zippe Str 4 97877 Wertheim GERMANY Phone Email info vacuubrand com Web www vacuubrand com TechnologyforVacuumSystems...