VAF instruments Shapoli 620, Technical Manual

Page 1: ...Technical Manual Instructions for installation operation and maintenance Publication nr TIB 620 GB 0622 Supersedes TIB 620 GB 0322 620 Shapoli SDB 3 and Bridge Panel PC ...

Page 2: ... 6 5 3 Low smoke emission 12 6 5 4 Specifications cables inputs and outputs SDB 3 12 6 6 Modbus input for T Sense and TT Sense 13 6 7 Analog inputs for 3rd party Torque meter 14 7 OPERATING PRINCIPLES 15 7 1 General 15 7 2 Displayed parameter and engineering units 15 7 3 Explanation of parameters 15 7 3 1 Shaft torque 15 7 3 2 Shaft speed 15 7 3 3 Shaft power 15 7 3 4 Speed Over Ground SOG via NME...

Page 3: ...2 14 DISPOSAL 26 15 TROUBLE SHOOTING 26 16 CLASSIFICATIONS OF THE SDB 3 AND BRIDGE PANEL PC26 17 DRAWINGS 27 18 ABBREVIATIONS 33 19 SPARE PARTS 33 20 WARRANTY CONDITIONS 34 ...

Page 4: ...tion and operation read this manual completely before installing the equipment and starting operations The micro SD card should not be exposed to computer viruses since this could contaminate the micro SD card Contamination could disturb good working of the system For any additional information contact VAF Instruments B V Tel 31 78 618 3100 Vierlinghstraat 24 3316 EL Dordrecht Fax 31 78 617 7068 P...

Page 5: ...dge Panel PC system are Measurement of the torque shaft speed and power with one or two VAF T Sense or TT Sense sensors Measurement of the torque shaft speed and power with one or two 3rd party Torque sensors Displaying of the actual shaft speed shaft power and the EEXI power limit Triggers a visible and audible alarm when EEXI power limit is exceeded by the shaft power Activates a digital output ...

Page 6: ... length Modbus output J3 Modbus connection RS485 2 wire Baud rate 57600 Data bits 8 Parity none Stop bits 1 Flow control None Function code 3 Holding Registers Modbus slave address 1 max 1200m cable length NMEA input J4 NMEA 0183 SOG and STW SDB 3 requires the following strings RMC sentence SOG VHW sentence or VBW sentence STW RS422 2 wire Baud rate 4800 Data bits 8 Parity none Stop bits 1 Flow co...

Page 7: ... 47 mm w x h x d Cut out 170 x 120 mm w x h Cut out depth 32 mm Front panel thickness 17 mm Ingress Protection IP44 Connections RJ45 Ethernet connection on the back bottom side of the Bridge Panel PC Temperature range 10ºC to 50ºC Display Color TFT LCD Touch screen 8 1024 x 600 with adjustable backlight Net weight 940 g Figure 2 VAF Bridge Panel PC ...

Page 8: ...The content is fragile Do not press on the Bridge Panel PC Be careful not to damage any of the connectors control modules or wiring 6 INSTALLATION AND FIRST USE The SDB 3 and Bridge Panel PC will be delivered with the software and correct data settings installed First connect all the inputs and outputs to the components The power supply wires should be connected at last Note The Bridge Panel PC tu...

Page 9: ... Sense 6 3 INSTALLATION INSTRUCTION OF THE SDB 3 AND BRIDGE PANEL PC SYSTEM The VAF ShaPoLi solution consists of a SDB 3 and a Bridge Panel PC T Sense or TT Sense sensors or 3rd party Torque meters NMEA inputs will be connected to the SDB 3 The SDB 3 will perform all calculations and data processing to the Bridge Panel PC The Bridge Panel PC is connected to the SDB 3 via the Ethernet cable as show...

Page 10: ...d party Torque meters connect the 4 20mA output of the Torque meter to the SDB 3 in accordance with drawing 0815 2054 in section 17 When available the second 3rd party Torque meter cable needs to be connected as well 4 Connect the signal inputs to the SDB 3 in accordance with drawing 0815 2054 in section 17 Cable shields should always be connected to the SDB 3 side only 5 Connect the RJ45 Ethernet...

Page 11: ...lds at both ends to ground but at one end only to avoid earth loops Avoid interference on the signal cables by installing them as far as possible away from electric power cables Ensure that the ambient temperature at the SDB 3 never exceeds 55 C ...

Page 12: ... A dedicated earth connection on the SDB 3 enclosure 6 5 CABLE SPECIFICATIONS All cables connected to the SDB 3 and Bridge Panel PC shall comply with the following requirements 6 5 1 Flame retardant All electrical cables and wiring external to equipment shall be at least of a flame retardant type A single cable shall be flame retardant according to IEC 60332 1 1 IEC 60332 1 2 Processor module Back...

Page 13: ...g for power supply to the SDB 3 Modbus Analog 4 20mA Ethernet NMEA and Digital Output signal or the optional analog outputs meet with the following specification Description Cable specification Power supply 115 230VAC single phase 3 x 1 5 mm Screened Modbus RS485 1 x 2 x 0 75 mm Twisted pair Individually screened Braid shielded 4 20mA analog output signal optional 3 x 2 x 0 75 mm Twisted pair Indi...

Page 14: ...Modbus input connection Channel 1 When a second T Sense or TT Sense is installed the signal will be connected to the J2 Modbus input connection Channel 2 The T Sense or TT Sense stator control box slave address is factory set by VAF Instruments The SDB 3 termination resistor can be set by way of a jumper switch in on position The termination resistor of the last device depends on the device This c...

Page 15: ...er on SDB 3 Shaft torque signal 4 20mA active Terminal nr X1 and X2 Shaft speed signal 4 20mA active Terminal nr X3 and X4 Shaft power signal 4 20mA active Terminal nr X5 and X6 When passive analogue outputs must be connected to the SDB 3 please contact VAF Instruments NOTE Do not connect the signal ground to the ship hull NOTE The maximum number of analog inputs is 6 inputs divided across two IO ...

Page 16: ...7 3 EXPLANATION OF PARAMETERS 7 3 1 Shaft torque The shaft torque is measured in the T T Sense rotor part and sent wireless to the stator control box The shaft torque output of the stator control box is connected to SDB 3 via RS485 Modbus When a 3rd party Torque meter is connected to the SDB 3 the shaft torque output of the Torque meter is connected to the SDB 3 via a 4 20mA analog connection 7 3 ...

Page 17: ...he value will be displayed in knots The ship s through water is transmitted via the NMEA 0183 protocol The SDB 3 and Bridge Panel PC will read out the VHW or VBW sentence Speed Through Water and the value will be displayed in knots 7 3 5 Speed Through Water STW via NMEA 0183 The ship s through water is transmitted via the NMEA 0183 protocol The SDB 3 and Bridge Panel PC will read out the VHW or VB...

Page 18: ...ia a numeric keypad you will be able to change specific values This keypad will be displayed after touching the values in the light grey sections at the Bridge Panel PC The value will change when a new value is entered Figure 10 Onscreen Keypad Backlight By touching the Settings tab at the top right of the touch screen you will find the buttons to change the brightness of the Bridge Panel PC The i...

Page 19: ...ShaPoLi bar shows that the actual shaft power is below the EEXI limit and no other alarms are present Figure 12 ShaPoLi home screen Power below limit The green bar in the ShaPoLi home screen will change to red when one of the following alarms occur Power is over the EEXI Shaft Power Limit T Sense TT sense over MODBUS communication failure NMEA communication failure Some of the expected power senso...

Page 20: ...home screen when there is a communication failure of an individual sensor Only if using an analog power sensor Torque Speed or Power Figure 18 ShaPoLi home screen when encrypted ShaPoLi settings are missing Figure 19 ShaPoLi home screen when IO communication is lost When two power sensors are connected and one sensor has a failure the Power sensor number is also shown in the red bar More detailed ...

Page 21: ...al information to the Event log Figure 20 Event Logs event log not verified yet Figure 21 Verification of the event log Power above limit When the event is verified by selecting a reason the red cross turned into a green checkmark It is possible to print the report of the Event Log via a connected external PC If no printer is available you could download the Event Report as a PDF file and save it ...

Page 22: ...haPoLi and Alarms tab blink red An Alarm Message will appear on the Current Alarm screen The Alarms menu is divided in 2 submenus Current Alarms Alarm log Current Alarms In the situation of an alarm due to an error in the system an alarm message will pop up in the Current Alarms submenu All active current alarms are shown in this overview and can be Silenced and Accepted by touching the Silence an...

Page 23: ... the VAF Bridge Panel PC beeps for half a second every second The SDB 3 software starts logging Alarm Log All alarms will be logged in the Alarm log submenu In the Alarm log all previous alarms are listed and can be scrolled vertically Also the status of the Alarms are visible For example when an Alarm is Silenced and accepted and the Alarm is still active this will be displayed in the Alarm menu ...

Page 24: ...A signal wires NMEA CommFail Connection cable between SDB 3 and sensor is broken or wrongly connected Remark First try to swap the 2 NMEA signal wires IO Module Alarm Connection between processor module and IO Module is broken Power supply IO Module is broken or wrongly connected 7 5 3 1 Silencing and accepting the alarms The user can silence the most recent alarm via the Silence button located in...

Page 25: ...wer from T Sense TT Sense or 3rd party Torque meters GPS values NMEA ship data Analog inputs 4 20mA signals of a 3rd party Torque meters In the Signals menu you will notice that the output values from the faulty sensor are changed to 0 and are coloured red Figure 27 Signals menu Power sensor information Modbus or 4 20mA analog signals Figure 28 Signals menu NMEA ship data Figure 29 Signals menu An...

Page 26: ...cleaned with a dry and clean cloth Do not use any cleaning product or chemical on the screen When removing the SDB 3 and Bridge Panel PC precautions must be taken to prevent personal injuries and damage to the SDB 3 and Bridge Panel PC 9 REPAIR SDB 3 and Bridge Panel PC cannot be repaired on site 10 TAKE OUT OF SERVICE Switch off the 24VDC and or 115 230VAC power supply 11 REMOVAL AND STORAGE OF E...

Page 27: ...unction remain check paragraph 7 5 3 16 CLASSIFICATIONS OF THE SDB 3 AND BRIDGE PANEL PC The SDB 3 and Bridge Panel PC are tested in accordance with Vibration Test according to IEC 60068 2 6 Power Supply Variations Test Conducted Low Frequency Immunity Test Electrical Fast Transients Burst Immunity Test according to IEC 61000 4 4 Electrical Slow transients surge immunity Test according to IEC 6100...

Page 28: ...C 0815 2059 Connection Drawing Bridge Panel PC 0815 2054 Sheet 1 of 2 Connection diagram ShaPoLi SDB 3 Bridge Panel PC 0815 2054 Sheet 2 of 2 Connection diagram ShaPoLi SDB 3 Bridge Panel PC 0815 2055 Schematic diagram ShaPoLi 0815 1127 Cabinet installation position Shaft power limitation event report Drawing 0815 1236 Partlist ShaPoLi data box SDB 3 ...

Page 29: ...28 Drawing 0815 1130 Dimensional drawing ShaPoLi Data Box SDB 3 Drawing 0815 1128 Dimensional Drawing Connections Bridge Panel PC ...

Page 30: ...29 Drawing 0815 2059 Connection Drawing Bridge Panel PC Drawing 0815 2054 Sheet 1 of 2 Connection diagram SDB 3 Bridge Panel PC ...

Page 31: ...30 Drawing 0815 2054 Sheet 2 of 2 Connection diagram SDB 3 Bridge Panel PC Drawing 0815 2055 Schematic diagram ShaPoLi ...

Page 32: ...31 Drawing 0815 1127 SDB 3 installation position ...

Page 33: ...32 Example of a Shaft power limitation event report ...

Page 34: ... NMEA 0183 National Marine Electronics Association protocol 0183 for serial data transfer RS485 Serial interface for long distance data communication SDB 3 ShaPoLi Data Box TFT Thin Film Transistor Liquid Crystal Display T Sense Optical Torque Measuring System TT Sense Optical Thrust and Torque Measuring System 19 SPARE PARTS No spare parts are available for the SDB 3 and Bridge Panel PC ...

Page 35: ...led installed All costs accruing above the single obligation described in the first sentence such as are not restricted to shipment costs travelling and accommodation costs or disassembly or assembly costs insofar as they are not covered by the agreement shall be paid by the principal 3A If repair or replacement takes place at the site where the product has been assembled installed the principal s...

Page 36: ...e product or allows it to be commenced then every agreement with regard to guarantee shall be void 6 Claims regarding defects must be submitted in writing as quickly as possible and not later than 14 days after the discovery of such All claims against the contractor regarding faults shall be void if this term is exceeded Claims pertaining to the guarantee must be submitted within one year of the v...