Vaillant atmocraft, Installation And Maintenance Instructions Manual

Page 1: ...VK 654 9 1654 9 atmoCRAFT DE AT GB...

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Page 3: ...For the heating engineer VK 654 9 1654 9 Installation and maintenance instructions atmoCRAFT Gas heating boiler GB...

Page 4: ...its 24 5 4 6 Connecting external sensors control units accessories 25 6 Start up 25 6 1 Filling the installation 25 6 1 1 Water preparation in heating installations 25 6 1 2 Preparing for operation 26...

Page 5: ...364 The manuals for any accessories and controllers used also apply Auxiliary service equipment The following test and measuring equipment are required for inspection and maintenance CO2 measuring ins...

Page 6: ...s responsible for adhering to the existing regulations rules and guidelines 2 4 Structure of atmoCRAFT The Vaillant atmoCRAFT gas boilers are used generate heat for hot water central heating systems a...

Page 7: ...Designated country designation in accordance with ISO 3166 Approval category Type of gas VK 654 9 VK 754 9 VK 854 9 VK 1054 9 VK 1154 9 VK 1304 9 VK 1504 9 VK 1654 9 65 0 80 60 C 75 0 80 60 C 85 0 80...

Page 8: ...mersion sleeve 6 Safety temperature limiter STL Operating elements of the control box 7 Main ON OFF switch 8 Digital information and analysis system with display 9 Feed temperature controller 10 Stora...

Page 9: ...ck may be tested for leakage only with a maximum pressure of 50 mbar Higher testing pressures can damage the gas fitting The electrical installation may only be performed by a heating engineer There i...

Page 10: ...nts of the Local Authority Building Regulations The Building Regulations Scotland The Building Regulations Northern Ireland and the relevant recommendations of the following British Standards BS 6700...

Page 11: ...ntenance purposes If the boiler is to be installed on a flammable floor e g wood PVC or similar the boiler must be placed on an underlay of non flammable material 4 1 2 Notes concerning the heating sy...

Page 12: ...s connection Boiler Type A B C d Heating feed Heating return Gas connection 65 kW 850 860 960 180 R 1 1 2 R 1 75 kW 930 850 960 200 R 1 1 2 R 1 85 kW 1010 850 960 200 R 1 1 2 R 1 105 kW 1170 838 960 2...

Page 13: ...1304 1830 1950 1773 180 250 310 980 1048 1600 130 I 1600 VKM 1504 1990 1950 1773 200 280 270 1060 1038 1600 130 I 1600 VKM 1704 2070 1950 1773 200 280 270 1060 1038 1600 50 I 1600 VKM 2104 2470 1986 1...

Page 14: ...of the boiler room should be at least 2200 mm also with VKM The side clearances and the clearance in front of the unit shown in the drawing are for maintenance purposes Note Please bear in mind that...

Page 15: ...of supply in accordance with the adjacent illustration and table for completeness and lack of damage A B 1 2 C Fig 4 4 Scope of supply boiler block pre assembled Pallet Description Unit 1 Cladding A F...

Page 16: ...ackets left and right B White cover C White front plate D 2 x white side parts A 1 x white ventilation grating F Cross beam with electronic box holder G Loose items bolts fixing elements H Table 4 5 S...

Page 17: ...can be considerably higher 4 5 Installation of ancillary components 1 Fig 4 8 Fitting the brackets Bolt the two brackets 1 right and left to the baseframe 1 2 Fig 4 9 Fitting the flow safety device Pl...

Page 18: ...tes to the intermediate plate at the top with screws 2 1 Fig 4 12 Fitting the cross beam Insert the projections 1 on the cross beam 2 into the openings in the side plates and screw the cross beam to t...

Page 19: ...n the immersion sensors and push them together with the sensors into the immersion sleeve up to the stop Lock everything in position using the clamping spring 5 4 6 Fitting the burners 1 1 2 2 Fig 4 1...

Page 20: ...cle in the side plates and secure it with one self tapping screw 2 on the left and right hand sides Insert the braces 3 of the additional back wall plates 4 and 5 into the back wall and screw both pla...

Page 21: ...cover plate is in line with the side plates 1 Fig 4 24 Fitting the exhaust gas pipe Push the exhaust gas pipe to be provided by the customer 1 onto the flow safety device Note Make sure that the exha...

Page 22: ...k may be tested for leakage only with a maximum pressure of 50 mbar Higher testing pressures can damage the gas fitting Check the gas connection with leak indicator spray for leakage 5 3 Heating side...

Page 23: ...Pro E in the boiler Connect the mains feed securely to the ProE plug see Fig 5 1 5 4 3 Connecting the sensors and setting motors 3 2 1 4 5 6 Fig 5 2 Connecting the sensors and setting motors Connect t...

Page 24: ...herwise replacement resistance Storage tank sensor accessories Boiler sensor Coded resistance 12 7 kOhm Feed return sensor option DCF connection External sensor Remote control circulation pump Mass ET...

Page 25: ...esistance Storage tank sensor accessories Boiler sensor Coded resistance 12 7 kOhm Feed return sensor option DCF connection External sensor Remote control circulation pump Mass ET plug 252629 Mass Plu...

Page 26: ...al display and External heating pump and Control circulation pump and Control of an external exhaust gas diverter The accessories are and ancillary connection box which contains the functions referred...

Page 27: ...on 6 1 1 Water preparation in heating installations Requirements for the quality of the filling and top up water in accordance with VDI 2035 Heat generators with output up to 100 kW Water having a car...

Page 28: ...e the customer acquainted with the operation of the unit and hand over the instruction manual associated with the unit for suitable storage Recommend a maintenance contract to the customer 6 2 Checkin...

Page 29: ...gas distributor pipe Open the gas shut off cock again Start the boiler up in accordance with Chapter 6 Setting the 1st stage Change the boiler over via the diagnosis point d 00 to operation of the 1st...

Page 30: ...al output partial output Nozzle pressure in mbar at 15 C 1013 mbar dry VK 654 9 VK 754 9 VK 854 9 VK 1054 9 VK 1154 9 Nominal output partial output2 65 42 2 75 48 7 85 55 2 105 68 2 115 74 7 Gas flow...

Page 31: ...burner nozzles for natural gas 2 and screw in the burner nozzles for liquid gas P 165 gas tight 1 Fig 6 4 Pipe connection with stop cock Fit the pipe connection with stop cock 1 onto the gas fitting C...

Page 32: ...ucted or retricted The recommended chimney draught must be at least 0 03 mbar and must not exceed 0 09 mbar Note The lower the chimney draught within the permissible range the higher is the combustion...

Page 33: ...does not affect the customer s statutory rights 7 Adapting the appliance to the heating system The atmoCRAFT units are fitted with a digital information and analysis system DIA system 7 1 Selection a...

Page 34: ...et value Display in C d 16 Changeover external pump solar pump 2 Normal mode 2 d 46 External temperature correction value For correction of external heat effects on the sensor 10 10 K 0 K d 50 Switch...

Page 35: ...perform the following steps after completing any inspection tasks Close the heating feed and return If necessary refill the device with hot water up to a pressure of approx 1 5 bar and evacuate the he...

Page 36: ...empt the automatic gas combustion unit switches to fault The error message F 29 appears in the display Re insert the plug of the ionisation cable The boiler can be unlocked after approx five seconds s...

Page 37: ...nt cover Release the connection screws on the gas inlet line Caution Always replace the seals by new original ones when assembling Remove the ignition cable connection from the electronic box Remove t...

Page 38: ...supplied 2 You can access the exhaust gas ducts through the cleaning aperture in the exhaust gas manifold Re fit the burner again see Section 8 4 1 Caution After cleaning the gas and exhaust gas route...

Page 39: ...gas setting F 29 Fault in continuous operation Flame goes off during operation and subsequent ignition attempts failed Gas supply temporarily stopped ignition transformer has spark failure faulty eart...

Page 40: ...e Displays during storage tank charging Page 20 Storage cycle mode active S 23 Storage tank charging ignition S 24 Storage tank charging burner S 27 Storage tank charging pump overrun S 28 Burner bloc...

Page 41: ...tch off hysteresis of feed controller Setting range 0 10 factory setting 6 d 51 Switch on hysteresis of feed controller Setting range 0 10 factory setting 2 d 60 Number of temperature limiting shutdow...

Page 42: ...as environmental hazards and health risks during recycling and the disposal of unavoidable remains of unusable residue 11 1 Appliance The Vaillant boiler consists of 92 metallic materials which can b...

Page 43: ...3 35 83 35 83 35 83 35 83 35 83 35 83 Connection values Natural gas E Hi 9 5 kWh m3 m3 h 7 4 8 5 9 7 11 9 13 14 9 17 18 8 Liquid gas P Hi 12 8 kWh kg 2 kg h 5 5 6 3 7 2 8 8 9 7 11 12 7 14 Gas connecti...

Page 44: ...835553_02 DEATGB 092006...