Vaillant ecoTEC plus SERIES, Setup Instructions

Page 1: ...tructions Air flue systems ecoTEC plus ecoFIT sustain ecoFIT pure GB IE Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 492191 18 0 Fax 492191 18 2810 info vaillant de www vaillant de ...

Page 2: ...5 mm diameter 8 4 System conditions 9 4 1 Route of the air flue pipe in buildings 9 4 2 Location of the terminal 9 4 3 Disposing of condensate 9 4 4 Maximum pipe lengths 9 5 Set up 13 5 1 Installing the connector for the 80 125 mm diameter air flue pipe 13 5 2 Installing horizontal wall roof ducts 13 5 3 Installing the direct rear side wall duct 17 5 4 Installing terminal sets for 60 100 mm diamet...

Page 3: ... all system components installing and setting up the product in ac cordance with the product and system ap proval compliance with all inspection and main tenance conditions listed in the instruc tions 1 3 General safety information 1 3 1 Risk caused by inadequate qualifications The following work must only be carried out by competent persons who are sufficiently qualified to do so Set up Dismantli...

Page 4: ...k of fire and damage to electronics caused by lightning If the building is equipped with a lightning protection system incorporate the air flue pipe into the lightning protection If the flue pipework parts of the air flue pipe situated outside the building contains metal materials incorporate it into the po tential equalisation system 1 3 6 Risk of injury from ice formation Where air flue pipes pe...

Page 5: ...e with the regulatory statutes of these set up instructions the proof of usability of the elements identified by Vaillant article num bers that are designed for the air flue pipe is provided If you do not use certified ele ments for the Vaillant air flue pipe when in stalling the heat generators this voids the CE conformity of the heat generator We there fore strongly recommend that you fit Vailla...

Page 6: ... always observe the installation instructions for the installed heat generator 2 2 Storing documents Pass these instructions and all other applicable docu ments on to the end user 2 3 Validity of the instructions These instructions apply only for the heat generators named in the other applicable documents hereinafter referred to as the product ...

Page 7: ...teel concentric 970 mm 60 100 mm diameter 0010035514 X X Extension PP concentric 1970 mm 60 100 mm dia meter 303905 X X X X X Extension PP concentric 3960 mm 60 100 mm dia meter 0020138174 X X X X X 45 elbow 2 pcs concentric 303911 X X X X X 87 elbow concentric 303910 X X X X X Pipe clamp 5 pcs 100 mm diameter 303821 X X X X X Adjustable pipe clamps 3 pcs 100 mm diameter 303935 X X X X X Sliding s...

Page 8: ...om the wall to comply with fire protection requirements 3 2 System overview 80 125 mm diameter Article number Air flue systems concentric 303209 Horizontal wall roof duct 0010035777 Horizontal wall duct stainless steel 303200 Vertical roof duct 1 In accordance with the construction regulation installation in buildings higher than 18 m is not permitted 2 In accordance with the construction regulati...

Page 9: ...inal must comply with the relevant applicable international national and or local regulations Align the terminal of the flue system in such a way that ensures a secure outward flow and distribution of the flue gases and prevents these gases from re entering the building through openings windows supply air openings and balconies Comply with the specified clearances 4 3 Disposing of condensate Local...

Page 10: ... 303982 10 m The inclusion of additional elbows in the flue system re duces the pipe length as follows By 0 5 m for each 45 elbow By 1 0 m for each 87 elbow 1 Cannot be used in conjunction with the variable terminal set VTK 4 4 4 2 ecoFIT Air flue system Article number VUW 256 6 3 H GB ecoFIT pure 825 VUW 306 6 3 H GB ecoFIT pure 830 VUW 356 6 3 H GB ecoFIT pure 835 VUW 256 6 3 H GB ecoFIT sustain...

Page 11: ...s specified above is reduced as follows By 0 5 m with the variable terminal By 0 5 m with each metre of VTK pipe By 0 5 m with each 87 elbow By 0 5 m for every two 45 elbows Vertical roof duct 0020223472 303982 10 m The inclusion of additional elbows in the flue system reduces the pipe length as follows By 0 5 m for each 45 elbow By 1 0 m for each 87 elbow 1 Cannot be used in conjunction with the ...

Page 12: ...U 186 6 3 H GB ecoFIT pure 618 VU 256 6 3 H GB ecoFIT pure 625 VU 306 6 3 H GB ecoFIT pure 630 VU 126 6 3 OV H GB ecoFIT pure 412 VU 156 6 3 OV H GB ecoFIT pure 415 VU 186 6 3 OV H GB ecoFIT pure 418 VU 256 6 3 OV H GB ecoFIT pure 425 VU 306 6 3 OV H GB ecoFIT pure 430 VU 356 6 3 OV H GB ecoFIT pure 435 Max concentric pipe length 1 Horizontal wall roof duct 303209 0010035777 25 m plus 1 x 87 elbow...

Page 13: ...rd gradient of 3 to the product 3 cor responds to a downward gradient of ap prox 50 mm per metre of pipe length In doing so note that the air flue pipe must be centred in the wall hole Determine the installation site for the air flue pipe When installing the product near a light source point out to the end user that they must clean the terminal regu larly Otherwise due to the insects that the ligh...

Page 14: ...flue pipework and then mark the position for the wall duct 5 2 2 Determining the clearance to the external wall A C A B C 1 2 1 Upper flue pipe at the rear 2 Upper flue pipe to the side A Clearance to the ex ternal wall B Clearance to the in ternal wall 105 mm Measure the clearance A from outside of the wall to the centre of the connector Clearance to the external wall Page 14 Clearance Article nu...

Page 15: ...219517 A 87 mm 140 mm Note If the wall duct can be accessed from the exterior of the building you can drill the hole with a diameter of 110 mm and install the wall duct with the wall collar from outside 2 Slide the air flue pipe 1 with the flexible external collar through the wall 3 Pull the air flue pipe back until the external collar lies fully on the external wall 4 Secure the air flue pipe wit...

Page 16: ...back until the external collar lies fully on the external wall 8 Secure the air flue pipe with mortar and leave the mor tar to harden 9 Install the wall collar on the inside of the wall 10 Connect the wall roof duct to the product using ex tensions elbows and if required a sliding sleeve Page 16 5 2 4 3 Installing the roof duct 13 3 1 336 578 120 Insert the air flue pipe 1 without the external col...

Page 17: ...antee that the flue gases are extracted without any obstructions Note Do not shorten the telescopic flue pipe If the required pipe length cannot be achieved use extensions or the horizontal wall roof duct 5 3 1 3 Securing the telescopic pipe 1 2 1 Set the telescopic wall duct to the correct length Note that the TOP symbols at both ends must point upwards Danger Risk of poisoning due to escaping fl...

Page 18: ...r Installation instructions for the boiler 5 4 Installing terminal sets for 60 100 mm diameter air flue systems 5 4 1 Minimum clearances for the flue gas terminal You must comply with the minimum clearances for the flue gas terminal that are defined in BS 5440 unless the boiler s manufacturer has given approval to use shorter minimum clearances that are not considered to be safety critical Vaillan...

Page 19: ... terminal as detaching the terminal damages the latching lugs in the terminal 2 Pull the terminal from the air pipe together with the flue pipe A B 3 Release the catch between the opening piece and the end pipe 4 Pull the end pipe from the opening piece 5 Release the catch between the opening piece and the flue pipe 6 Pull the opening piece from the flue pipe 7 Slide the new opening piece onto the...

Page 20: ...our In the event of a change of colour replace the deflector set including the wall collar Page 19 Install the deflector instead of the end pipe on the opening piece Condition Replacing the end pipe only A B Release the catch between the opening piece and the end pipe Pull the end pipe from the opening piece Slide the deflector onto the opening piece until you hear the deflector click into place 5...

Page 21: ... from the opening piece 0 3 Slide the first 87 elbow onto the opening piece until you hear the 87 elbow click into place 5 4 4 3 Installing extensions 1 Install the flue system from the 87 elbow to the flue outlet Begin with the extension with the sleeve To be able to install the second 87 elbow with the end pipe you must install the extension without a sleeve last Allow expansion space of 1 cm in...

Page 22: ...xtensions for the variable terminal set around eaves min 100 mm When installing the variable terminal set around eaves ad ditional M8 threaded rods are required for the pipe clamps The threaded rods are commercially available If required install additional 45 elbows 5 4 5 Installing the 80 125 mm diameter horizontal wall roof duct article number 303209 or 0010035777 5 4 5 1 Scope of delivery 0 7 1...

Page 23: ...ves 1 Condition Wall roof duct without extension Install the sliding sleeve Page 28 8 Alternatives 2 Condition Wall roof duct with extension Install the extensions Page 29 Install the 45 elbow Page 34 Install the 87 elbow Page 36 Install the sliding sleeve Page 28 Connect all of the pipe joints with air pipe clamps Page 38 5 5 Installing the vertical roof duct 5 5 1 Installation instructions Dange...

Page 24: ...antile 2 3 Insert the roof duct 1 through the pantile from above and push it down until the cover plate is seated firmly Ensure that the internal flue pipe seal lies above the roof 4 Align the roof duct vertically 5 Secure the roof duct to the roof construction using the fixing bracket 3 6 Connect the roof duct to the product using extensions elbows and if required a sliding sleeve If you do not i...

Page 25: ...using the fixing bracket 4 8 Connect the roof duct to the product using extensions elbows and if required a sliding sleeve If you do not insert a sliding sleeve you must always install the 48 mm clamp directly on the product 9 Alternatives 1 Condition Roof duct with extension Install the extensions Page 29 Install the 45 elbow Page 32 Install the 87 elbow Page 33 Install the sliding sleeve Page 28...

Page 26: ...ertical roof duct 80 125 mm diameter 5 5 4 1 Scope of delivery article number 303200 black 1 2 3 4 1 Vertical roof duct 2 Adapter air for 110 125 diameter 3 Fixing bracket 4 70 mm air pipe clamp 5 5 4 2 Installing the pitched roof duct 20 50 1 2 3 1 Determine the installation site of the roof duct in such a way that there is sufficient distance behind the product in order to connect the product to...

Page 27: ...bow Page 36 Install the sliding sleeve Page 28 Connect all of the pipe joints with air pipe clamps Page 38 8 Alternatives 2 Condition Roof duct without extension Install the sliding sleeve Page 28 5 6 Installing the concentric connection 60 100 mm diameter to the air flue system for negative pressure 5 6 1 Installation instructions Installation example Markings have been assigned to the air flue s...

Page 28: ...h fastenings to primary walling or sideways to the wall Observe the specifications provided by the manufacturer of the air flue system B A A Air B Flue gas On the air flue system establish a connection for open flued operation For the connection height for the product including the connector for the air flue pipe and inspection el bow see the installation instructions for the product 5 6 4 Connect...

Page 29: ...ly and firmly over the detent 1 2 A B 40 mm 13 70 27 1 2 2 1 3 First measure the required air pipe length A and then calculate from that the corresponding flue gas pipe length B in each case Length of the flue pipe Length of the air pipe 40 mm Minimum length of air pipe extension 80 mm 4 Shorten the pipes e g with a saw 5 After shortening it lock the flue pipe 1 inside the air pipe 2 again Push th...

Page 30: ... Cut the pipes using tin snips a saw etc suitable for stainless steel 5 After shortening lock the flue pipe 1 inside the air pipe 2 again 5 7 3 Installing elbows white 5 7 3 1 Correctly aligning the elbows Danger Risk of poisoning due to escaping flue gas Unnecessary loads on the connections may cause leaks Align the elbows correctly Observe the following illustrations when using two 87 elbows Arr...

Page 31: ...ide a second 87 elbow 2 at a right angle through the wall install the elbow 1 on the top of the boiler at a 3 rotation Connecting extensions with 45 elbows max 5 m max 5 m 90 Install an 87 elbow at an angle of 3 between the wall and the air flue pipework or use two 45 elbows Connect all of the pipe joints with air pipe clamps Page 38 ...

Page 32: ...0 540 624 660 345 348 465 545 631 665 350 355 470 550 638 670 355 362 475 555 645 675 160 86 280 360 369 480 560 652 680 165 93 285 365 376 485 565 659 685 170 100 290 370 383 490 570 666 690 175 107 295 375 390 595 575 673 695 180 115 300 380 397 500 580 680 700 185 122 305 385 404 505 585 687 705 190 129 310 390 412 510 590 694 710 195 136 315 395 419 515 595 701 715 200 143 320 400 426 520 600 ...

Page 33: ... Offset B Length of the air pipe 1 Measure the offset A e g with 400 mm Table of offset dimensions Page 33 2 Use this value from the table to determine the length of the air pipe B 190 mm From that the corresponding flue pipe length is calculated as 190 40 230 mm Offset Length of the air pipe Offset Length of the air pipe Offset Length of the air pipe 190 to 210 0 470 260 690 480 475 265 695 485 4...

Page 34: ...0 365 155 585 375 370 160 590 380 375 165 595 385 380 170 600 390 385 175 605 395 390 180 610 400 395 185 615 405 400 190 620 410 405 195 625 415 410 200 630 420 415 205 635 425 420 210 640 430 425 215 645 435 430 220 650 440 435 225 655 445 440 230 660 450 445 235 665 455 450 240 670 460 455 245 675 465 460 250 680 470 465 255 685 475 5 7 3 4 Installing the 45 elbow 80 125 mm diameter C A B 5 5 A...

Page 35: ... 510 595 711 715 190 139 310 395 429 515 600 719 720 195 146 315 400 436 520 605 726 725 200 153 320 405 443 525 610 733 730 205 160 325 410 450 530 615 740 735 210 167 330 415 457 535 620 747 740 215 174 335 420 464 540 625 754 745 220 181 340 425 471 545 630 761 750 225 188 345 430 478 550 635 768 755 230 195 350 435 485 555 640 775 760 235 202 355 440 492 560 645 782 765 240 209 360 445 499 565...

Page 36: ... 310 745 545 200 to 300 not possible 515 315 750 550 520 320 755 555 525 325 760 560 530 330 765 565 300 100 535 335 770 570 305 105 540 340 775 575 310 110 545 345 780 580 315 115 550 350 785 585 320 120 555 355 790 590 325 125 560 360 795 595 330 130 565 365 800 600 335 135 570 370 805 605 340 140 575 375 810 610 345 145 580 380 815 605 350 150 585 385 820 620 355 155 590 390 825 625 360 160 595...

Page 37: ...pipe 430 230 665 465 900 700 435 235 670 470 905 705 440 240 675 475 910 710 445 245 680 480 915 715 450 250 685 485 920 720 455 255 690 490 925 725 460 260 695 495 930 730 465 265 700 500 935 735 470 270 705 505 940 740 475 275 710 510 945 745 480 280 715 515 950 750 485 285 720 520 955 755 490 290 725 525 960 760 495 295 730 530 ...

Page 38: ... pipe is dam aged Take care that the flue pipe is not dam aged when drilling 3 Drill holes into the air pipe through the holes in the air pipe clamp 3 Danger Risk of poisoning due to escaping flue gas Flue gases may escape as a result of pipes that are not securely connected to each other Secure the clamps and air pipes using the supplied bolts 4 Insert the locking screws 2 5 7 5 Securing the tele...

Page 39: ...r 3 mm 2 Use the screw 2 to screw in the air pipes 6 Customer service To ensure regular servicing it is strongly recommended that arrangements are made for a Maintenance Agreement Please contact Vaillant Service Solutions for further details Telephone 0330 100 3461 ...

Page 40: ...s route 3 G Grease 3 H Horizontal roof duct installing 16 Horizontal wall duct installing 16 Horizontal wall roof duct preparing the installation 13 I Ice formation 4 Installing the 60 100 mm diameter flat roof duct 25 Installing the 60 100 mm diameter pitched roof duct 24 Installing the 80 125 mm diameter connector 13 Installing the 80 125 mm diameter flat roof duct 27 Installing the 80 125 mm di...

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ...rbyshire DE56 1JT Telephone 0330 100 3461 info vaillant co uk www vaillant co uk These instructions or parts thereof are protected by copyright and may be reproduced or distributed only with the manufacturer s written consent Subject to technical modifications 0020200969_07 ...