VALMETAL H Series, Operator'S Manual And Parts Book

Page 1: ...ROUND BALE GRINDER MODEL H OPERATOR S MANUAL AND PARTS BOOK INC FARM EQUIPMENT MANUFACTURER...

Page 2: ...SHREDDER This warranty shall not apply to any SHREDDER which has been altered outside the factory in any way if according to Valmetal the alterations affected the SHREDDER s operation and reliability...

Page 3: ...number of your Valmetal Round Bale Grinder when ordering parts or requesting service or other information The serial number plate is located where indicated Please mark the number in the space provid...

Page 4: ...S 4 7 ATTACHING UNHOOKING MACHINE 4 8 OPERATING 4 9 TRANSPORTING 4 10 STORAGE SECTION 5 SERVICE AND MAINTENANCE 5 1 SERVICE 5 1 1 FLUIDS AND LUBRICANTS 5 1 2 GREASING 5 1 3 SERVICING INTERVALS 5 1 4 S...

Page 5: ...be operating or maintaining the Grinder read and understand the Safety Operation Maintenance and Trouble Shooting information contained in the Operator s Manual This manual covers the Model H Grinder...

Page 6: ...2...

Page 7: ...and Kill Accidents Cost Accidents Can be avoided Note the use of the signal words DANGER WARNING and CAUTION with the safety messages The appropriate signal word for each message has been selected us...

Page 8: ...e manual and to follow these All accidents can be avoided A person who has not read and understood all oper ating and safety instructions is not qualified to oper ate the machine An untrained operator...

Page 9: ...3 Use hazard flashers on tractor when transpor ting 14 Install safety chains when attaching to tractor 15 Review safety instructions with all operators annually 2 3 MAINTENANCE SAFETY 1 Follow ALL the...

Page 10: ...ention immedi ately Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface 2 5 TRANSPORT SAFETY 1 Make sure you are in compliance with all local regulations reg...

Page 11: ...SAFETY DECALS 1 Keep safety decals and signs clean and legible at all times 2 Replace safety decals and signs that are missing or have become illegible 3 Replaced parts that displayed a safety sign sh...

Page 12: ...this equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of...

Page 13: ...e at people or animals when running PARTICULES PROVENANT DU SYST ME DE D CHARGEMENT Pour pr venir de s rieuses blessures ou d c s dus aux particules provenant du syst me de d chargement Ne jamais expo...

Page 14: ...ute pression sur le syst me hydraulique avant d effectuer une r paration ou un ajustement Toujours porter des gants et des lunettes de s curit lorsque vous recherchez une fuite Utiliser un morceau de...

Page 15: ...ue toutes les pi ces en mouvements n aient le temps de s immobiliser 2 Arr ter le moteur mettre tous les contr les au neutre engager le frein de stationnement enlever la cl de l ignition et attendre q...

Page 16: ...ngine is off and all parts have stopped moving 2 Stop engine place all controls in neutral set park brake remove ignition key and wait for all moving parts to stop before sevicing adjusting repairing...

Page 17: ...signs before operating servicing adjusting repairing unplugging or filling 2 Do not allow riders when transporting 3 Do not go into tub when engine is running Keep others out 4 Keep hands feet hair a...

Page 18: ...shredded material into the blower for discharge A chute or spout is attached to the opening to direct the flow of material A moveable deflector on the top of the spout is used to direct the flow Sprin...

Page 19: ...ower 6 Check the oil level in the gearbox Add as required 7 Check that no hydraulic lines are being pinched or crimped Reroute as required 8 Lubricate PTO driveline C After grinding 10 and 50 bales 1...

Page 20: ...off 1 Lubricate the machine according to the schedule outlined in the Maintenance Section 2 Check all fluid levels Add as required 3 Walk around the machine and inspect for material entangled in movin...

Page 21: ...between the end of the shaft and drawbar pin hole center This will provide suffi cient clearance for turning and allow telescoping of the shaft Consult your tractor manual for the drawbar adjustment p...

Page 22: ...erial to be blown as far as possible Pull lever down to have deflect for direct material close to grinder On optional hydraulic chute controls are on tractor 5 Spout Lock Pull lever B down to retract...

Page 23: ...raise the hitch to align the clevis with the tractor drawbar See figure 7 4 Slowly back the tractor up until the drawbar and clevis are aligned 5 Be sure the drawbar is positioned to give the required...

Page 24: ...to the tractor couplers Be sure they are securely seated c Route and secure the hoses over the hitch to prevent binding and pinching Do not allow the hoses to contact moving parts 13 Raise the jack to...

Page 25: ...fter When operating the Round Bale Grinder follow this procedure 1 Clear the area of bystanders especially small children 2 Attach to tractor refer to section 4 7 3 Review and follow the pre operation...

Page 26: ...les to the machine b Be sure power unit is shut off c Use the winch to retract the baffles d Open the tub doors e Use a loader or fork lift to bring the new bale up to the Grinder f Completely remove...

Page 27: ...tub while the machine is running Always stop the PTO before loading the machine Always retract baffles before loading bale figure 13 Then release the winch Fig 13 ADJUSTING THE BAFFLES Fig 14 WRONG WA...

Page 28: ...Always run at 540 RPM to obtain the most efficient operation f Lower the rotor grate until you obtain the desired cut 8 Stopping machine a Raise the feeding grate to its highest position and run until...

Page 29: ...before servicing adjusting repairing unplugging or filling Fig 17 THE SHEAR PIN ON PTO 12mm x 65mm grade 8 8 Fig 19 THE BLOWER ACCESS DOOR Fig 18 THE SHEAR PIN ON AUGER 1 4 x 1 1 2 grade 2 HIGH PRESS...

Page 30: ...to the desired spot b The best results are obtained when the tub is emptied at the end of the feeding job The machine and blower can be cleaned out completely to minimize rust or corro sion In additio...

Page 31: ...Fig 23 MANGER FEEDING OPERATION 27...

Page 32: ...scharge chute or spout toward the tub Insure that the machine is as narrow as possible before transporting 11 Watch for overhead obstructions and stay away from power lines The machine is not grounded...

Page 33: ...hose that is badly cut nicked abraded or is separating from a fitting Replace any damaged components 5 Inspect all rotating parts for entangled material Remove 6 Inspect the rotor Repair or replace a...

Page 34: ...OPERATION 30...

Page 35: ...ive sealed bearings more than 1 shot of grease every 3 months SECTION 5 SERVICE AND MAINTENANCE MAINTENANCE SAFETY 1 Follow ALL the operating maintenance and safety information in the manual 2 Support...

Page 36: ...ubricate PTO driveline shaft 2 locations 3 MONTHS OR 200 BALES 1 Check gearbox oil level Add gearbox oil SAE90 if necessary Check oil level through cap B To add oil remove vent A then add oil through...

Page 37: ...hot of grease A Front rotor bearing B Auger bearing C Rear rotor bearing D Rear blower bearing Machine is shown with guard removed for illustrative purposes only Do not operate machine with guard remo...

Page 38: ...gure 29 H Auger drive chain lubrication figure 28 3 Check belt and roller chain tension Replace springs or adjust anchor nut as required NOTE Coil spacing on each spring should be at least 3 mm 1 8 in...

Page 39: ...2 Years or 2000 Bales 1 Replace gearbox oil Use SAE90 gearbox oil or the equivalent You must remove the gearbox in order to change the oil refer to section 5 2 3 Fig 31 GEARBOX SERVICE MAINTENANCE 35...

Page 40: ...NANCE HOURS SERVICED BY 1 MONTH OR 75 BALES L PTO Driveline Shaft 2 Gearbox Oil Level 3 MONTHS OR 200 BALES L PTO Driveline 2 L Sealed Bearings 1 Shot L Auger Bearing L Rear Rotor Bearing L Front Blow...

Page 41: ...ne to release the rotor 5 Remove the nuts and bolts holding the grate arms A to the hydraulic cylinders Then lower the grate arm A in order to raise the grate to its highest position Tie one of the gr...

Page 42: ...dismounting 3 Remove guard covering drive 4 Either replace the spring or use the nut on the anchor bolt to change the spring length to maintain the coil spacing of 3 mm 1 8 inch 5 If this does not wo...

Page 43: ...hrough the fill plug A until the oil just starts to come out of the level plug B 5 Install and tighten the fill and level plugs 6 To change the oil in the gearbox it is necessary to remove the gearbox...

Page 44: ...l damage the internal working components To clean 1 Remove the breather 2 Stop up the breather opening using a plastic plug or a clean rag to prevent contaminants from entering the gearbox 3 Soak the...

Page 45: ...drive figure 38 and the auger shear pin is located at the end of the auger shaft figure 39 These shear pins will break in the event of an overload Replace when a pin breaks IMPORTANT Do not redrill a...

Page 46: ...SERVICE MAINTENANCE 42...

Page 47: ...r ValMetal representative or the factory Before you call please have this Operator s Manual and the serial number from your Grinder ready PROBLEM Rotor does not turn Noisy rotor Blower plugging Auger...

Page 48: ...turn CAUSE Broken knives Knives covered Grate too high Baffles closed Drive problem SOLUTION Replace knives Remove entangled material Lower grate Release baffles to turn bale Replace belt Repalce spri...

Page 49: ...djustable Grate Fine Cut Rotor Blades PTO Shaft With Friction Plates Tire Size Machine Weight H 5500 163 414 cm 90 229 cm 74 188 cm 106 269 cm 36 X 84 91 X 213 cm 60 X 60 152 X 152 cm 70 H P Standard...

Page 50: ...g locking elements increase torque values by 5 Torque value for bolts and capscrews are identified by their head markings SPECIFICATIONS 46 A SAE 5 SAE 2 SAE 8 A 8 8 8 8 Bolt Diameter SAE 2 Bolt Torqu...

Page 51: ...one wrench on the connector body and with the second tighten the swivel nut to the torque shown The torque values shown are based on lubricated connections as in reassembly Recommended Nut Size Turns...

Page 52: ...7 4 HYDRAULIC CIRCUIT SPECIFICATIONS 48 GRATE CYLINDERS TO TRACTOR...

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Page 54: ...17 CHASSIS FRAME A 24 26 25 20 27 28 29 30 22 23 21 32 33 34 35 36 38 39 41 40 40 42 43 48 47 46 50 49 44 45 37 19 18 13 14 15 16 17 10 12 11 31 9 7 1 4 2 3 6 5 8 8 54 52 51 53 52 53...

Page 55: ...a X 1 1 4 X 1 LG 1 10 17A50 0045 FRONT HYDRAULIC CYLINDER ARM 1 11 17A57 0030 GRATE ADJUSTMENT BUSHING KIT 1 12 17A50 0050 ROTOR COVER FRONT 1 13 14C25 0620 V BELT B 111 5 8 X 114 MOD 5500 2 14C25 062...

Page 56: ...06 FLANGE BEARING UCF 208 24 X 1 1 2 X 1 4 28 1 17A38 0010 AFTER 03 99 19306 FLANGE BEARING UCF 208 24 X 1 1 2 X 1 8 NPT 1 30 13C80 0061 BUSHING 5 8 X 1 2 X 3 8 4 31 17A05 1100 ROTOR COVER BRACKET 1 3...

Page 57: ...5 0040 SPROCKET 80B17 X 1 COMPL BEARING INCLUDED 1 17A36 0605 SPROCKET 80B17 1 14C75 0070 BALL BEARING 6205 2RS X 1 2 50 17A09 1215 BUSHING 1 Dia X 1 2 X 1 1 2 LG 1 51 17A55 0394 SINCE 03 99 19306 GRE...

Page 58: ...1 2 5 7 8 7 6 11 14 12 15 16 13 17 CHASSIS SUITE FRAME CONT D ValMetal 1006 rue Principale Wickham Qu Canada J0C 1S0 10 B 4 5 17 3 18 9...

Page 59: ...W ON EACH SIDE 60 01C37 0058 BOLT HEX 5 16 24 X 3 4 LG GRADE 8 240 01C37 0059 BOLT HEX 5 16 24 X 7 8 LG GRADE 8 120 01C94 0002 STOVER LOCKNUT 5 16 24 360 3 17A55 0175 ROTOR COMPL FINE CUT 312 KNIVES M...

Page 60: ...4 0002 STOVER LOCKNUT 5 16 24 720 6 17A41 0900 SQUARE KEY 1 2 X 1 2 X 7 1 2 LG 1 7 17A55 0060 BEFORE 12 94 14223 HYDR HOSE 1 2 H ASS 1 2 14 MALE RIG X 1 2 14 MALE SWI X 60 LG 4 17A55 0061 AFTER 12 94...

Page 61: ...GUARD COMPL STICKER INCLUDED MOD 5500 1 17A55 0296 FRONT GUARD COMPL STICKER INCLUDED MOD 5600 1 15 17A55 0291 GEAR BOX GUARD STICKER INCLUDED MOD 5500 1 17A55 0292 GEAR BOX GUARD STICKER INCLUDED MO...

Page 62: ...E H BLOWER MODEL H C 12 7 8 9 5 6 4 10 11 14 15 21 16 17 1 2 3 18 20 19 22 25 26 29 31 30 32 28 34 35 33 36 24 23 39 41 42 43 44 45 40 37 38 27 Valm etalinc 1006 ruePrin cip ale W ickham Qu becJ0C 1S0...

Page 63: ...6 17A50 0030 IDLER PULLEY SUPPORT 1 7 17A55 0383 IDLER PULLEY AXLE BOLT AND NUT INCLUDED 1 8 17A55 0095 IDLER PULLEY COMPL BEARING INCLUDED 1 17A21 0020 IDLER PULLEY 6 Dia X 3 1 2 LG 1 14C75 0070 BAL...

Page 64: ...115 IMPELLER HUB 1 23 17A50 0120 PADLE 4 24 17A50 0125 PADLE LOCKER PIN 4 25 17A55 0325 COVER COMPL STICKER INCLUDED 1 26 17A55 0337 ACCESS DOOR STICKER INCLUDED 1 27 17A55 0323 BELT S GUARD STICKER I...

Page 65: ...11 32 X 2 X 1 4 28 1 17A38 0000 AFTER 03 99 19306 FLANGE BEARING UCF 311 32 X 2 X 1 8 NPT 1 43 14C62 0109 CAST IRON SHAVE PULLEY 4B9 4 1 09A39 0370 TAPERED QD BUSHING SK 1 3 4 SPECIAL 1 44 09A41 0900...

Page 66: ...H C R PPE PPER CH 16 8 7 10 9 11 4 15 14 1 13 12 2 6 5 3 17 CUVE TUB D 9 10 17 18 19...

Page 67: ...0100 BUSHING 3 4 Dia X 1 2 X 1 5 16 LG 2 11 17A55 0115 CABLE 78 LG COMPL MALLEABLE WIRE ROPE INCLUDED MOD 5500 1 17A55 0120 CABLE 102 LG COMPL MALLEABLE WIRE ROPE INCLUDED MOD 5600 1 12 17A01 1535 BE...

Page 68: ...MOD 5600 2 17 17A42 0035 RUBBER SEAL MOD 5500 1 17A42 0040 RUBBER SEAL MOD 5600 1 18 01C17 0006 HEX BOLT 1 4 20 X 1 LG GRADE 2 MOD 5500 46 01C17 0006 HEX BOLT 1 4 20 X 1 LG GRADE 2 MOD 5600 52 19 01C9...

Page 69: ...1 5 9 2 3 4 6 8 17 CHUTE MANUELLE MANUAL CHUTE E 7 7 6 2...

Page 70: ...OR CONTROL HANDLE W RUBBER 1 17A50 0225 MANUAL DEFLECTOR CONTROL HANDLE WO RUBBER 1 4 13C15 0009 RUBBER HANDLE ONLY 1 5 17A50 0215 SQUARE STEEL ELBOW 90 1 6 13C85 0008 SPRING 7 8 Dia X 5 LG 2 7 17A42...

Page 71: ...1 3 2 4 5 6 9 7 8 10 11 13 15 12 14 16 18 17 17 CHUTE HYDRAULIQUE ROTATION ET D FLECTEUR HYDRAULIC CHUTE ROTATION AND DEFLECTOR F 12 19 19 21 17 18...

Page 72: ...145 HYDR HOSE 1 4 H ASS 3 8 18 MALE RIG X 3 8 18 MALE RIG X 258 LG MOD 5500 2 17A55 0150 HYDR HOSE 1 4 H ASS 3 8 18 MALE RIG X 3 8 18 MALE RIG X 270 LG MOD 5600 2 14 17A55 0155 HYDR HOSE 1 4 H ASS 3 8...

Page 73: ...1 3 2 4 5 6 9 7 8 10 11 12 13 14 16 15 17 CHUTE SEMI HYDRAULIQUE ROTATION SEMI HYDRAULIC CHUTE ROTATION G 17 18 15 16 18...

Page 74: ...TRICTOR 2 11 17A55 0340 D FLECTOR CONTOL HANDLE COMPL RUBBER HANDLE INCLUDED 1 17A50 0225 CONTROL HANDLE 1 12 13C15 0009 RUBBER HANDLE 1 13 17A55 0155 HYDR HOSE 1 4 H ASS 3 8 18 MALE RIG X 3 8 18 MALE...

Page 75: ...1 3 5 2 4 17 CHUTE MANUELLE D FLECTEUR MANUAL CHUTE DEFLECTOR H 6 6 4 2 8 10 12 9 7 9 11...

Page 76: ...D FLECTOR 1 6 17A42 0140 CABLE GUIDE 2 7 17A55 0131 DEFLECTOR CABLE 65 LG COMPL MALLEABLE WIRE ROPE INCLUDED 1 8 17A50 0260 HYDRAULIC CYLINDER SPECIAL 1 9 13C45 0037 STREET ELBOW 3 8 NPT 2 10 17A55 01...

Page 77: ...INTO MACHINE WHEN 5 3 4 X 5 2 01A60 0125 WARNING KEEP ALL GUARDS AND SHIELDS IN PLACE 5 5 8 X 5 1 03A60 0005 GREASE GUN 2 3 4 X 1 6 15A60 0010 WARNING HIGH PRESSURE FLUID HAZARD 6 3 8 x 5 2 17A60 000...

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Page 86: ...VALMETAL INC 230 BOUL INDUSTRIEL ST GERMAIN QU BEC CANADA J0C 1K0 T L 819 395 4282 FAX 819 395 2030 www valmetal com info valmetal com PRINTED IN CANADA ISSUED DATE AUGUST 2004 PART NUMBER 17 98 0006...