Vehco Connect5, Installation Manual And System Diagnostics

Page 1: ...Connect5 Onboard Installation Guide and System diagnostics Version 1 6 1 IMPORTANT PLEASE READ AND UNDERSTAND ALL THESE INSTRUCTIONS BEFORE COMMENCING INSTALLATION PLEASE LEAVE THIS MANUAL WITH THE CUSTOMER FOR FUTURE REFERENCE ...

Page 2: ...n 15 Step 8 System test without screen 16 Step 9 Installation tool 17 FMS 19 Truck Information 20 FMS Volvo FH FM 2002 2013 21 FMS Volvo FH4 2013 22 FMS Volvo FM4 2014 23 FMS Volvo FE FL 24 FMS Scania P R T Series 2009 01 28 25 FMS Scania P R T Series with RTG 2009 01 29 2016 26 FMS Scania New Generation 2017 27 FMS MAN 28 FMS DAF CF and XF 29 FMS Mercedes Actros 2 Bluetec 4 and 5 30 FMS Mercedes ...

Page 3: ...by Customer or Vehco Support o URL http install codriver com 2 Company installer code ex 11U241B9 to Installer WEB can be provided by Customer or Vehco Support 3 Subscription number and or Vehicle identification in the system to be installed can be provided by Customer Pliers for insulated cable shoe from 1 5 6 0mm Pliers for uninsulated cable shoe from 1 5 6 0mm roll pressing Tools to disassemble...

Page 4: ...January 2019 Page 4 of 35 Connect5 system overview 100479 Reset button FMS CAN FMS Direct CAN Monitor cable 100505 100503 Digital Tachograph 100482 100450 Connect5 Road box Id number 100502 100497 ...

Page 5: ...oming out of the Connect5 box must be zip tied to something nearby max 20cm this to minimize oscillation in the connector All extension cables must be cut to length do NOT wind up excessive cables in spools It is important that the Connect5 box is well fixed to avoid vibrations High reliability and trouble free performance of the system is achieved only by high quality installation Do not make any...

Page 6: ...he Connect5 box serial number that begins with C5 XXX can be found on the box The Connect5 box 100765 unit is typically mounted under the dashboard in the vehicle near the fuse panel It is important that the Connect5 box is well fixed to avoid vibrations 100765 ...

Page 7: ...2 Reset button Put the Main Wire Harness 100482 in the Connect5 box and mount the reset button from the main wire harness near or in the fuse panel 100482 it needs to be accessible by the driver without the need of tools Reset button ...

Page 8: ...hboard near the windshield with the text GPS facing the sky The antenna cables should not be routed near the speakers or the CB radio Citizens Band Radio as well as the CB radio antenna wire If the truck is equipped with a MAUT antenna the GPS GSM combi antenna must not be placed closer than 30 cm to the MAUT antenna 100479 ...

Page 9: ...nnector for a specific vehicle modell Mixing up Direct CAN and FMS connections can lead to malfunction of the vehicle under certain conditions FMS Mount the FMS CAN cable 100503 and Power cable 100502 in the included FMS connector 100450 and connect that to the corresponding FMS connector in the vehicle Pin 1 Black ground Pin 10 Green ignition Pin 6 Blue CAN High Pin 12 Red Battery Pin 9 Grey CAN ...

Page 10: ...ector for a specific vehicle modell Mixing up Direct CAN and FMS connections can lead to malfunction of the vehicle under certain conditions Direct CAN FMS CAN Without FMS If the vehicle doesn t have the FMS connector read Step 5 how to connect C5 C7 in the tachograph cable 100503 If the vehicle doesn t have the FMS connector mount the power cable cable 100502 in the fuse panel as below Red cable ...

Page 11: ...ination loop in between C7 and C8 should be in place IF not one needs to be made this will terminate the tachograph with 120Ω 2 Combined resistance between CAN High and Low should be 60Ω when everything is connected Step 5 Tachograph Route the D8 cable 100505 from the Connect5 box via the A piller to the tachograph and connect the brown cable in connector D on pin 8 Mixing up Direct CAN and FMS co...

Page 12: ...s Important It is REQUIRED to establish both cable connection between the Connect5 unit and the digital tachograph The CAN connection alone is NOT sufficient to get full functionality Important If the tachograph is sealed with a shield above the connectors it must be removed by an authorised tachograph technician ...

Page 13: ...follow instructions below Mount the android screen where the customer has given their approval Fasten the screen using the two screws on the backside of the screen and connect the monitor cables in USB1 on the Connect5 box and the other part of the cable between incoming power and Main cable 100482 Screen cable are not allowed to be cut and must not be wound in a spool USB1 ...

Page 14: ...x that should be used please contact the office 2 Change Road box Id begins with C5 XXX to match the Connect5 box and if needed add Reg nr and Internal nr 3 Press Save When the hardware is installed turn on the ignition to do System Configuration Onboard Notifier During the software download and installation process the screen will display the window shown below Note that if this is not displayed ...

Page 15: ...sword 13579 1 From the Start menu with ignition ON click the Diagnostics button If you don t find the button on the first page when clicking Start menu swipe left 2 Start the test by clicking Run Test During the test the Run Test will change to Testing The test can take up to 5 minutes Turn off the ignition and verify that the vehicle icon on the right side of the screen switches from green to a y...

Page 16: ...ompany installer code Make sure that the ignition is on before doing the test 1 From the list press on the appropriate subscription vehicle 2 Press the button to run diagnostic on the installation 3 The diagnose may take up to a few minutes to complete press to update Check the result to see if the installation is done properly The test can take up to 5 minutes If test finishes with any errors che...

Page 17: ...installation information Visit on your phone tablet computer http install codriver com Log in with your credentials Enter the Company installer code 1 From the list press on the appropriate subscription vehicle to enter the installation form 2 Fill out the installation form and press send to submit ...

Page 18: ...January 2019 Page 18 of 35 Reference information The following pages contains detailed information regarding the installation procedure ...

Page 19: ...ratly by Vehco upon request NOTE It is very important to use the Direct CAN cable only in conjunction with the direct CAN Connector of the Spider cable Mixing up Direct CAN and FMS connections can lead to malfunction of the vehicle under certain conditions If the vehicle is NOT equipped with FMS illustrated on the upcoming pages please contact your local Vehco Support see contact info on the last ...

Page 20: ...scriptions of body builder information and FMS interface options Body builder information and FMS connection options are based on data information provided by the different truck manufacturers Vehco takes no responsibility for the information data provided by the truck manufacturers ...

Page 21: ...r ground 1 Always Black Reserved 2 Reserved NC 12 V 3 optional for 24V vehicles NC 12 V ground 4 optional for 24V vehicles NC CAN high shield 5 Option NC CAN High 6 Always Blue Reserved 7 Reserved NC CAN ground or CAN low shield 8 Option NC CAN low 9 Always Grey terminal 15 Ubat ignition 10 Always Green terminal 15R Ubat 11 Option NC terminal 30 24V battery 12 Always Red ...

Page 22: ...arks Connect5 terminal 31 24V power ground 1 Always Black Reserved 2 Reserved NC 12 V 3 optional for 24V vehicles NC 12 V ground 4 optional for 24V vehicles NC CAN high shield 5 Option NC CAN High 6 Always Blue Reserved 7 Reserved NC CAN ground or CAN low shield 8 Option NC CAN low 9 Always Grey terminal 15 Ubat ignition 10 Always Green terminal 15R Ubat 11 Option NC terminal 30 24V battery 12 Alw...

Page 23: ...passenger side and is labeled X26 In this 12 pin connector the following signals can be tapped directly Signal Pin Remarks Connect5 terminal 31 24V power ground 1 Always Black CAN High 6 Always Blue CAN low 9 Always Grey terminal 15 Ubat ignition 10 Always Green terminal 30 24V battery 12 Always Red ...

Page 24: ...und A1 Always Black CAN High A9 Always Blue CAN low A8 Always Grey terminal 15 Ubat ignition A16 Always Green terminal 30 24V battery A2 Always Red If the connector is a 12 pin green connector use these connections instead Signal Pin Remarks Connect5 terminal 31 24V power ground 1 Always Black CAN High 6 Always Blue CAN low 9 Always Grey terminal 15 Ubat ignition 10 Always Green terminal 30 24V ba...

Page 25: ...ber 2009 01 28 Södertälje 2 046 174 Zwolle 5 224 880 Angers 9 141 334 São Bernado do Campo 3 644 064 The Scania FMS CAN interface module is situated on the passenger side CAN is connected via connector C 259 Scania Connect5 Connector C259 CAN High Blue Blue Pin 21 CAN Low White Grey Pin 20 ...

Page 26: ...can be tapped directly Signal Pin Remarks Connect5 terminal 31 24V power ground 1 Always Black Reserved 2 Reserved NC 12 V 3 optional for 24V vehicles NC 12 V ground 4 optional for 24V vehicles NC CAN high shield 5 Option NC CAN High 6 Always Blue Reserved 7 Reserved NC CAN ground or CAN low shield 8 Option NC CAN low 9 Always Grey terminal 15 Ubat ignition 10 Always Green terminal 15R Ubat 11 Opt...

Page 27: ...nal 31 24V power ground 1 Always Black CAN High 6 Always Blue CAN low 9 Always Grey terminal 15 Ubat ignition 10 Always Green terminal 30 24V battery 12 Always Red In the New Generation of Scania trucks the 12 pin FMS Connector C137 is located on the passenger side behind the main fuse panel ...

Page 28: ...ctor is not found use the connection point below The KSM module can be retrofitted available in 2 versions The Fleet Management Interface is only possible in connection with the KSM module STEP05 or earlier versions standard since March 2002 The complete interface includes an 18 pole connector X1997 and two 6 pole connectors X3311 and X1428 accessed from the outside by removing the protection cove...

Page 29: ...minal 30 24V battery 12 Always Red If the vehicle doesn t have the 12 pin green connector beside the fuse panel you will need to make the FMS connection from the outside of the truck Accessed from the outside by removing the protection cover CAN signal can be taken from the twisted green and yellow wire in connector 12A In some cases there may be a termination resistor which must be removed when t...

Page 30: ...tor Z3 on the CAN distributor Valid from 01 10 2007 To connect the CAN BUS to the Connect5 base unit mount the Connect5 CAN Bus cable on the connector X1 on the PSM module FMS CAN High X1 pin 18 FMS CAN Low X1 pin 16 If there is no PSM module in the vehicle CAN data can be obtained by mounting on connector Z3 on the CAN distributor FMS CAN High X1 pin 10 FMS CAN Low X1 pin 12 Connector X5 could al...

Page 31: ...by the tachograph and is named X167 12 In this connector you will find CAN_H CAN_L Battery Ignition and Ground Signal Pin Remarks Connect5 terminal 31 24V power ground 1 Always Black CAN High 6 Always Blue CAN low 9 Always Grey terminal 15 Ubat ignition 10 Always Green terminal 30 24V battery 12 Always Red ...

Page 32: ...omputer with Linux operating system Vehco applications are installed in the unit as well as a GPS and a GSM module for positioning and data communication via GPRS On the front of the base unit there is the Main connector GPIO Automotive grade USB GPS antenna connector GSM antenna connector and two LED s Main connector GPS antenna connector GSM antenna connector LED 1 and 2 USB 1 and 2 input Reset ...

Page 33: ...tton between 2 and 5 seconds will make the Connect5 do a hard reboot where the power is cut before restarting LED goes yellow when the hard reboot is initiated Factory reset Pressing and holding the reset button for more than 30 seconds will make the Connect5 do a factory reset LED s is indicating this according to information under LED description in this document When factory reset is performed ...

Page 34: ...ing Self test in progress searching for network Red Constant General HW Error Blinking Not used Off System starting LED2 SOFTWARE Green Constant Co Driver up logged in to server Blinking Not used Yellow Constant Co Driver up not logged in to server Blinking Factory reset initiated release reset button Red Constant General SW Error Blinking Waiting for configuration from Installer Web Stork OR soft...

Page 35: ...rway Technical support support no vehco com 46 31 779 29 79 Germany Technical support support de vehco com 49 431 64 73 88 29 Denmark Technical support support dk vehco com 45 96 96 26 26 France Technical support support fr vehco com 33 2 98 05 70 65 Finland Technical support support fi vehco com 358 10 2877760 ...