VENCO VC 416, Owner'S Manual

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Page 2: ...RUCTIONS 416755 PTO CABLE INSTALLATION 416764 SPDG HOSE CONNECTION DIAGRAM VC416 516 6368 HYDRAULIC POWER UNIT GROUNDING INST 416298 ELECTRIC POWER UNIT INSTALLATION ED ES 416306 MONARCH POWER UNIT 41...

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Page 4: ...NATI OHIO VENCO HOIST MODEL VC416 SF DUMP CLASS 10 CONVERSION CLASS B WEIGHT 450 LBS W SF 550 LBS POWER SOURCE ADDITIONAL DATA ES ELECTRIC SINGLE ACTING 4 BORE x 16 STROKE ED ELECTRIC DOUBLE ACTING CA...

Page 5: ...NATI OHIO VENCO HOIST MODEL VC516 SF DUMP CLASS 20 CONVERSION CLASS C WEIGHT 500 LBS W SF 600 LBS POWER SOURCE ADDITIONAL DATA ES ELECTRIC SINGLE ACTING 5 BORE x 16 STROKE ED ELECTRIC DOUBLE ACTING CA...

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Page 7: ...0 84 108 120 VC520 620 47 50 60 84 108 120 UNIVERSAL SUBFRAME SPECIFICATIONS 71 00 VC416 516 50 DUMP ANGLE 78 00 VC415 516 45 DUMP ANGLE CROSSMEMBER POSITIONING SECTION A A END VIEW LOCATION FOR ED PO...

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Page 9: ...COMMON INSTALLATION MISTAKES 1 HOIST MUST BE LEVEL SEE PAGE 416086 416272 2 MUST HAVE 2 SPACE SEE PAGE 416086 3 SUFFICIENT OVERHANG SEE PAGE VC520 NON SUBFRAME 520601 VC520 W SUBFRAME 520602 VC620 NO...

Page 10: ...ck frame IMPORTANT A minimum clearance of 2 is required between the hoist upper arm and the body cross members in order to prevent a mechanical lockout If clearance is less than 2 then cross members m...

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Page 12: ...DES TITLE DATE SECTION MANUFACTURING INC Included with your Venco Hoist are various warning danger and caution decals These decals must be placed in prominent locations so they are easily seen and rea...

Page 13: ...swing downward to a vertical position Make sure that the body prop is aligned with the body prop foot rest the body prop will be in a vertical position then allow the truck body to move downward until...

Page 14: ...E UPPER PIVOT TUBE 1 RAISE BODY TO SUFFICIENT HEIGHT TO DISENGAGE BODY PROP 2 TURN BODY PROP HANDLE TO LOWER AND STOW BODY PROP 3 LOWER BODY TO CHASIS RAILS TO ENGAGE TO STOW BODY PROP OPERATING INSTR...

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Page 17: ...e iron frame of the rear hinge assembly in the truck frame cut outs Make sure the rear hinge assembly is properly positioned on the truck frame Weld all around truck frame rear hinge assembly joint bo...

Page 18: ...ch of the lower pivots and against the truck frame Clamp securely in place Drill through the mtg angle and frame 17 32 and fasten mounting angle with two 2 1 1 2 hex head grade 8 bolts lock washers an...

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Page 21: ...oning the hydraulic power unit cross member D Place rear section of sub frame onto truck frame NOTE A distance of less than 38 should be maintained between centers of rear hinge and rear axle If this...

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Page 23: ...wg 520604 Figure 2 Weld and or bolt the brackets to the longitudinals If bolted mark and drill each bracket four 4 places 17 32 holes and secure the brackets to the longitudinals using eight 8 1 2 13...

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Page 25: ...cure with cotter pin if applicable 6 With cable attached to valve and input device thread the flange sleeve assembly onto the threaded hub until it is flush with the valve face When turning the flange...

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Page 27: ...addition for the best ground configuration consider our optional Ground Strap Kit P N 6474 Hydraulic Power Unit Reservoir Breather Cap Use the two provided 3 8 16 Threaded holes in the aluminum pump...

Page 28: ...und damaged bent cracked threads damaged etc Do not overtighten connections C DoubleActingElectricPumpInstallation 1a Attach one end of 7 hose to elbow at port B rod end of the hoist cylinder Elbow fi...

Page 29: ...416306 2 15 99C 12 1 04D 416081 ED POWER UNIT VC416 516 VC520 620 SUPERCEDES TITLE DATE SECTION MANUFACTURING INC TRUCK FRAME GROUNDING STRAP 4 GAGE BLACK...

Page 30: ...CH PUSH BUTTON CONTROL TO CAB G B W R C1 PORT C2 PORT TO BATTERY POST C1 C2 UP DOWN ELECTRICAL W WHITE WIRE B BLACK WIRE G GREEN WIRE R RED WIRE NOTE ENERGIZING G COIL SENDS FLOW TO C1 PORT HOIST UP E...

Page 31: ...e switch bottom post and the other end to the linear solenoid on the side of the power unit Connect the inline fuse to the center post on the toggle swithc and the other end to the hot lead under the...

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Page 33: ...TRUCK FRAME SEE DRAWING 416308 FOR PARTS DOWN UP BLACK HOT LEAD WHITE RAISE HOIST GREEN LOWER HOIST CONNECT TO VALVE SOLENOID BATTERY CABLE RETURN HOSE CONNECT TO ROD END OF HYDRAULIC CYLINDER BREATHE...

Page 34: ...61 for more information regarding the mounting of the rear hinge brackets to the body Refer to DWG 520093 on the following page Make sure that the dump body longitudinals are resting flush on the top...

Page 35: ...ANGLE DOES NOT ENVELOP BODY LONG SILL AND A REINFORCEMENT PLATE IS REQUIRED NOTE THE SPACER AND REINFORCEMENT PLATE SHOULD BE THE SAME LENGTH AS THE LIFTING ARM SEE L DIMENSION BELOW BODY LONGITUDINA...

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Page 37: ...I AHPYL OUPYZ UTL W HXZLX UM ZOL H_ HVVXU PSHZLR_ K SUTPN HTNRL HTK HKK ZOL PTKPJHZLK HSU TZ W HXZY UM O_KXH RPJ MR PK J AHPYL OUPYZ UTL OHRM UM ZOL H_ HVVXU PSHZLR_ K SVPTN HTNRL HTK HKK ZOL PTKPJHZL...

Page 38: ...416301 H200 7 15 98 INST INSTRUCTIONS VC 416 516 SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 39: ...416302 H200 7 15 98 INST INSTRUCTIONS VC 416 516 SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 40: ...416304 H200 7 15 98 INST INSTRUCTIONS VC 416 516 SUPERCEDES TITLE DATE SECTION MANUFACTURING INC...

Page 41: ...T AT THE TIME OF TRUCK SERVICE WITH CHASSIS GREASE THE GREASE POINTS FOR THE HOIST SCISSORS AND REAR HINGE ARE SHOWN ABOVE ADDITIONAL FITTINGS FOR TWIN CYLINDER HOISTS AND ADDITIONAL BODY PROPS ARE AL...

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Page 43: ...REPLACEMENT PARTS VC416 516 SCISSORS ASSY MANUFACTURING INC DATE SECTION SUPERSEDES TITLE 4 3 14C 4 1 14B VC416 516 SUBFRAME NON SUBFRAME SCISSORS ASSY 5 8 7 9 REPLACEMENT PARTS LIST REF 416698 1 4 3...

Page 44: ...NIVERSAL SUBFRAME 4 520923 2 UPPER PIVOT ASSY LEFT RIGHT UNIVERSAL SUBFRAME 5 416900 1 CYLINDER VC416 HOIST 6 516900 1 CYLINDER VC516 HOIST 7 416545 1 5 8 X 3 1 2 CLEVIS PIN W COTTER 8 HHCS05013250 8...

Page 45: ...VENTURO INDUSTRIES LLC CINCINNATI OHIO 16 17 14 15 4 8 4 6 7 1 19 2 9 16 17 14 15 REPLACEMENT PARTS LIST REF 520940 7 7 7 9 20 21 10 11 13 3 6 8 12 17 14 15 14 14 14 18 21 22 20 21 22 20 22 16 12 1 1...

Page 46: ...8 15 12 HHCS05013150 8 HEX HEAD CAP SCREW 1 2 13 x 1 1 2 LG GR 8 14 24 FWSH 050 FLAT WASHER 1 2 13 2 520925 JOINER PLATES 12 2 520929 BODY GUIDES C CHANNEL TRAPEZOIDAL 11 1 520918 CROSSMEMBER HYD POWE...

Page 47: ...N SUPERSEDES TITLE 3 31 14B 10 22 08A VC516 w OPTIONAL LINKAGE BODY PROP 2 6 4 3 5 7 8 9 NOTE THE LINKAGE BODY PROP OPTION ALLOWS OPERATOR TO POSITION THE BODY PROP FROM OUTSIDE OF THE BODY FOR ADDED...

Page 48: ...0 1 HYDRAULIC CYLINDER VC516 HOIST 3 416545 1 5 8 3 1 2 CLEVIS PIN 4 HHCS05013250 8 2 HEX HEAD CAP SCREW 1 2 13 X 2 1 2 LG GR 8 5 LNUT 05013 2 LOCK NUT 1 2 13 6 520646 1 WELDED HANDLE ASSY 7 520633 1...

Page 49: ...VDC 8 TWO WIRE LEAD 25 WATT 2 EACH 416720 VALVE TWO WAY 2 POSITION 416623 VALVE 4 WAY 2 POSITION 416544 BAND CLAMP 416310 SWITCH SOLENOID 12VDC 3 POST GROUNDED 416522 MOTOR ELECTRIC 12VDC C1 PORT UP 3...

Page 50: ...NCINNATI OHIO 416541 PUSH BUTTON CONTROLLER 416524 VENT PLUG 416312 40058M OR 416313 40058MHD RESERVOIR 416720 VALVE ONLY VALVE 2 WAY 2 POSITION 416310 SWITCH SOLENOID 12VDC 416311 RELIEF VALVE ASSY O...

Page 51: ...AVE CONTROL IN LOCK POSITION HOIST UP NEUTRAL LOCK HOIST DOWN CAUTION 620129 PUMP VALVE CONTROL CABLE 620130 CABLE CONNECTOR KIT 416751 PTO CONTROLLER BRACKET 620131 HANDLE CURVED LEVER 620132 HANDLE...

Page 52: ...ious warranties written or implied Warranty Claims Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be d...