Ventrac HE302, Operator'S Manual And Parts List

Page 1: ...Operator s Manual Parts Drawings Power Bucket Model HE302 HE482 Revised 03 17 15 09 10067 Rev 01 Original Operator s Manual ...

Page 2: ..._______________________ Dealer ____________________________________________________________________________ Dealer Address _____________________________________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number ___________________________________...

Page 3: ...wer Bucket Safety Procedures 13 OPERATIONAL CONTROLS PAGE 14 Operational Control Locations 14 Primary SDLA Lever A 14 Secondary SDLA Lever B 14 Handle With Switch C 14 GENERAL OPERATION PAGE 15 Daily Inspection 15 Attaching 15 Detaching 15 Moving Loose or Soft Materials 15 Smoothing and Leveling Loose Materials 16 Brush and Log Removal With Optional Grapple 16 SERVICE PAGE 17 Cleaning and General ...

Page 4: ...E 20 HE302 Dimensions 20 HE482 Dimensions 20 Power Bucket Angle Ground Clearance 20 Features 20 PARTS PAGE 22 HE302 Power Bucket 22 HE482 Power Bucket 24 70 8124 Power Bucket Teeth Kit 26 70 8123 Power Bucket Grapple 48 28 WARRANTY PAGE 30 ...

Page 5: ...its Kit 70 3039 is used on the 3400 power units Why Do I Need an Operator s Manual This manual has been created to help you gain the important knowledge of what is needed to safely operate maintain and service your machine It is divided into sections for convenient reference of the appropriate section You must read and understand the operator s manual for each piece of Ventrac equipment you own Re...

Page 6: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 7: ...nd instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components Decal Description Part Number Quantity A Danger Pinching Hazard 00 0102 1 B Warning High Pressure Fluid 00 0103 1 C Warning Read Owner s Manual 00 0217 1 A B C ...

Page 8: ...g parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine c...

Page 9: ... the engine in a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire keep the batter...

Page 10: ...n safely be controlled on slopes Transport machine with attachment lowered or close to the ground to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is re...

Page 11: ...peed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when disengaging or removing springs and or spring loaded components An obstruction or blockage in a drive system or moving rotating parts may cause a buildup of stored energy When the obstruction or blockage is removed the drive system or moving rotating par...

Page 12: ...from pinhole leaks or nozzles that eject high pressure hydraulic fluid Hydraulic fluid escaping under high pressure can penetrate the skin causing serious injury If hydrau lic fluid is injected into skin seek immediate medi cal attention Hydraulic system may contain stored energy Before performing maintenance or repairs on the hydraulic system remove attachments engage parking brake disengage weig...

Page 13: ...ary hydraulic quick couplers Use very slow ground speeds when digging or moving materials If the power bucket engages a lodged rock or other object with the machine moving fast a sudden deceleration could cause injury to the operator and or damage to the equipment To balance the power unit and keep all wheels securely on the ground while using the power bucket adequate rear ballast or an appropria...

Page 14: ...ard and dump the load Handle With Switch C The optional handle dual hydraulic auxiliary kit is used to select which set of quick couplers is con trolled by the secondary SDLA lever The secondary SDLA lever operates the hydraulic couplers with red and yellow indicators until the button on the handle is depressed Pressing this button switches the secondary SDLA lever to control the operation of the ...

Page 15: ...d with a 3 point hitch LT3000 Install rear weight bracket kit 70 3009 and 2 Ventrac weights 47 0115 LE3100 LE3200 Install rear weight bracket kit 70 3017 and 2 Ventrac weights 47 0115 LH3400L Install rear weight bracket kit 70 3043 and 2 Ventrac weights 47 0115 Detaching 1 Park the power unit on a level surface and set the parking brake 2 Disengage the power unit s weight transfer 3 Lower the powe...

Page 16: ...cted material Smoothing and Leveling Loose Materials For smoothing or leveling while moving forward tilt the front of the bucket down 0 15 degrees For smoothing or leveling while moving in reverse tilt the bucket down 30 45 degrees The best smoothing results are usually obtained when pulling a relatively small amount of material in reverse Brush and Log Removal With Optional Grapple WARNING Never ...

Page 17: ...t from Storage Inspect clean and prepare the power bucket for use Optional Power Bucket Teeth Installation 1 Park the power unit and power bucket on a level surface and raise the power bucket high enough to place blocks underneath 2 Place 4 blocks or other supports under the power bucket and lower the bucket until it is resting on the blocks 3 Shut off the power unit s engine set the parking brake...

Page 18: ...Install the hose clamp mount bracket highlighted blue onto the right hose clamp plate on the power bucket frame Match up the tabs and slots on the brackets and lower into place Install the 1 4 safety snap pin highlighted green through the hole in the tab to secure hose clamp mount bracket Removal and Storage of the Grapple 1 Clean the power bucket 2 Inspect for loose or missing hardware damaged co...

Page 19: ...pect Hydraulic Hoses and Fittings Inspect Safety Decals Grease Lubrication See Lubrication Section Inspection Maintenance Checklist Maintenance Checklist o f L o c a t i o n s o f P u m p s A S N E E D E D D a i l y A t 5 0 H o u r s A t 1 0 0 H o u r s A t 1 5 0 H o u r s A t 2 0 0 H o u r s A t 2 5 0 H o u r s A t 3 0 0 H o u r s A t 3 5 0 H o u r s A t 4 0 0 H o u r s A t 4 5 0 H o u r s A t 5 ...

Page 20: ...inches 99 7 cm Overall Width 53 inches 134 6 cm Working Width 48 inches 122 cm Weight 190 pounds 86 2 kg Weight w Grapple 265 pounds 120 2 kg Capacity 6 ft3 17 m3 Grapple Opening 26 inches 66 cm Optional cutting teeth add an additional 10 pounds 4 5 kg Power Bucket Angle Ground Clearance Dump Angle at Full Height 51 degrees Ground Clearance in Raised Position 3400 8 50 inches 21 6 cm Ground Cleara...

Page 21: ...Blank Page ...

Page 22: ...replacement parts ILLUSTRATED DRAWING HE302 Power Bucket PARTS 12 10 9 7 11 8 13 13 16 15 30 31 32 34 33 35 17 17 29 29 21 21 22 22 22 22 1 1 23 14 2 3 28 27 20 5 5 19 19 18 18 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 25 25 25 25 26 24 24 24 24 23 0130 60 60 ...

Page 23: ... 0116 WASHER 544 ID X 817 X 14 RED 1 17 23 0104 COUPLER HYDRAULIC QUICK 1 4 MALE 2 18 90 1024 BOLT 5 8 11 USS X 3 2 19 90 1020 BOLT 5 8 11 USS X 2 1 2 2 20 90 0516 BOLT 5 16 18 USS X 2 1 21 25 2703 6 6 6LN FITTING BULKHEAD T 3 8 W LNUT 2 22 25 6801 06 06 FITTING 90 ME 3 8 X 3 8 4 23 44 0229 COVER PLATE 2D GROUP 1 24 99 SF0406 1 BOLT SMF 1 4 20 X 3 4 4 25 99 E0101 NUT LOCKING FLANGE 1 4 20 4 26 99 ...

Page 24: ...placement parts 11 8 7 5 9 6 20 20 13 12 29 30 31 32 33 34 14 14 28 28 24 24 25 25 25 25 2 2 26 10 3 4 1 27 17 16 16 16 16 18 18 15 15 15 15 15 15 15 15 15 15 19 19 19 19 19 19 23 23 23 23 21 22 22 22 22 23 0130 60 60 ILLUSTRATED DRAWING HE482 Power Bucket ...

Page 25: ...0 WASHER FLAT 5 8 SAE 10 16 90 1018 BOLT 5 8 11 USS X 2 1 4 4 17 90 0516 BOLT 5 16 18 USS X 2 1 18 90 1024 BOLT 5 8 11 USS X 3 2 19 99 A10 LOCKNUT STOVER 5 8 11 USS 6 20 04 0007 RIVET POP DOME 1 8 X 1 8 S S 2 21 99 E0102 NUT LOCKING FLANGE 5 16 18 1 22 99 SF0406 1 BOLT SMF 1 4 20 X 3 4 4 23 99 E0101 NUT LOCKING FLANGE 1 4 20 4 24 25 2703 6 6 6LN FITTING BULKHEAD T 3 8 W LNUT 2 25 25 6801 06 06 FIT...

Page 26: ...PARTS Illustrated Parts 26 Use only original Ventrac replacement parts 3 3 3 3 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 ILLUSTRATED DRAWING 70 8124 Power Bucket Teeth Kit ...

Page 27: ...d Parts 27 Use only original Ventrac replacement parts REF PART NO DESCRIPTION QTY 1 97 0610 BOLT CARRIAGE 3 8 X 1 1 4 8 2 99 SF06 NUT SRF 3 8 16 USS 8 3 79 0090 TOOTH DOUBLE TIP BUCKET 4 70 8124 Power Bucket Teeth Kit ...

Page 28: ...replacement parts 1 22 19 19 7 8 26 27 3 3 25 10 10 11 11 11 2 2 2 23 24 12 12 12 12 14 14 13 13 20 5 5 5 18 18 18 18 15 17 16 16 16 16 4 4 4 4 21 21 21 21 6 6 9 9 9 28 28 28 28 28 28 28 28 23 0130 50 50 ILLUSTRATED DRAWING 70 8123 Power Bucket Grapple 48 ...

Page 29: ...P 3 12 64 1537 BUSHING GRAPPLE HINGE 4 13 64 1539 BUSHING UPPER CYLINDER MOUNT 2 14 64 1538 BUSHING LOWER CYLINDER MOUNT 2 15 90 1036 BOLT 5 8 11 USS X 4 1 2 1 16 95 08 WASHER FLAT 1 2 SAE 4 17 90 1040 BOLT 5 8 11 USS X 5 1 18 90 0810 BOLT 1 2 13 USS X 1 1 4 4 19 04 0029 RIVET POP 1 8 X 1 4 2 20 64 1540 BRACKET HOSE CLAMP MOUNT 1 21 97 0810 5 BOLT CARRIAGE 1 2 13 X 1 1 4 GR5 4 22 03 0009 PIN SAFET...

Page 30: ...s or implied including but not limited to a warranty of merchantability or fitness for a particular purpose are made by V P I in connection with the manufacture or sale of its products The engine warranty is covered by its respective engine manufacturer Please refer to the engine manufacturer s war ranty statement that is included in the owner s manual The Ventrac turf equipment including any defe...

Page 31: ...is warranty vii any claims for lost revenue lost profit or additional cost or expense incurred as a result of a claim of breach of war ranty or viii attorney s fees The remedies of buyer set forth herein are exclusive and are in lieu of all other remedies The liability of V P I whether in contract tort under any warranty or otherwise shall not extend beyond its obligation as set forth herein V P I...