Ventrac KD482, Operator'S Manual & Parts Drawings

Page 1: ...Operator s Manual Parts Drawings Power Angle Dozer Blade VENTRAC COM KD482 KD602 KD722 Revised 12 07 18 09 10066 Rev 04 Original Operator s Manual ...

Page 2: ..._________________________________________________________________ _____________________________________________________________________ Dealer Phone Number _______________________________________________________________ Dealer Fax Number _________________________________________________________________ Model A ____________________________ Serial B _____________________________ Affix Part Serial Nu...

Page 3: ...r Transport 10 Maintenance 11 Fuel Safety 11 Hydraulic Safety 12 OPERATIONAL CONTROLS PAGE 14 Blade Trip Control 14 Blade Angle 14 GENERAL OPERATION PAGE 15 Daily Inspection 15 Attaching 15 Detaching 15 Operating Procedure 15 Transport of Blade 16 Resetting the Blade Safety Trip 16 Skid Shoe Adjustment 16 SERVICE PAGE 17 Cleaning and General Maintenance 17 Cutting Edge Reversal Replacement 17 Skid...

Page 4: ...r Angle 22 KD482 Blade Cutting Edge Skid Shoes 24 KD602 Blade Cutting Edge Skid Shoes 26 KD722 Blade Cutting Edge Skid Shoes 28 KD482 Hardened Cutting Edge 70 8032 Polyurethane Edge Kit 30 KD602 Hardened Cutting Edge 70 8030 Polyurethane Edge Kit 32 KD722 Hardened Cutting Edge 70 8031 Polyurethane Edge Kit 34 WARRANTY PAGE 36 ...

Page 5: ...ded into sections for convenient reference of the appropriate section You must read and understand the operator s manual for each piece of Ventrac equipment you own Read ing the operator s manual will help you become familiar with each specific piece of equipment Under standing the operator s manual will help you as well as others avoid personal injury and or damage to the equipment Keep this manu...

Page 6: ...ughout this manual Right Hand and Left Hand is determined as if sitting on the power unit seat facing forward SIGNAL WORD DEFINITIONS Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme cases Ind...

Page 7: ...d instructional labels If any decals are faded illegible or missing contact your dealer promptly for replacements When new components are installed be sure that current safety decals are affixed to the replacement components SAFETY Decal Description Part Number Quantity A Danger Pinching Hazard 00 0102 2 B Warning High Pressure Fluid Hazard 00 0103 1 C Warning Read Owner s Manual 00 0217 1 A A B C...

Page 8: ...parts Be sure guards and shields are in proper working condition and are secured in place Make all necessary adjustments before operating machine Some pictures in this manual may show shields or covers opened or removed in order to clearly illustrate any instructions Under no circumstance should the machine be operated without these devices in place Alterations or modifications to this machine can...

Page 9: ...in a building without adequate ventilation Do not touch the engine or the muffler while the engine is running or immediately after stopping the engine These areas may be hot enough to cause a burn Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury To reduce the hazard of fire keep the battery compartmen...

Page 10: ...und to improve stability While operating on slopes drive in an up and down direction when possible If turning is necessary while driving across slopes reduce speed and turn slowly in the downhill direction Assure a sufficient supply of fuel for continuous operation A minimum of one half tank of fuel is recommended Roadway Safety Operate with safety lights when operating on or near roadways Obey al...

Page 11: ...nents while the engine is running or imme diately after stopping the engine These areas may be hot enough to cause a burn Allow the engine to cool before storing and do not store near an open flame Do not change the engine governor settings or over speed the engine Operating engine at excessive speed may increase the hazard of personal injury Springs may contain stored energy Use caution when dise...

Page 12: ... tubes are in good condition Repair any leaks and replace any damaged or deteriorated hoses or tubes before starting the machine Hydraulic leaks can occur under high pressure Hydraulic leaks require special care and attention Use a piece of cardboard and a magnifying glass to locate sus pected hydraulic leaks Keep body and hands away from pinhole leaks or nozzles that eject high pressure hydraulic...

Page 13: ... Curbs offsets steps man hole covers broken or raised pavement etc should be noted Operators should map areas to be cleared before the winter season so they can review potential haz ards prior to clearing snow in the area If an area is to be cleared that is unfamiliar to the operator travel slowly and use EXTREME CAUTION Inquire of anyone who might know of potential hazards Never travel at speeds ...

Page 14: ...used for digging or scraping at very slow speeds The blade will not trip with the pin in the locked position Power units with 2 speed transaxles must be operated in low range The machine must be operated at very slow speed to prevent personal injury or damage to the machine if an immovable object is struck Blade Angle The secondary S D L A lever on the power unit controls the angle of the blade Th...

Page 15: ...ore the hose ends in the holes in the upper anchor plate 5 Disengage the front hitch locking lever 6 Restart the power unit and back slowly away from the blade Operating Procedure Before operation perform daily inspection and verify the skid shoes are set at the desired position If weight transfer is used set the weight transfer so the blade will lower to the ground in the float position If power ...

Page 16: ...1 Park the power unit and the blade on a level surface and set the parking brake 2 Determine the number of spacer washers that need to be moved to reach the desired skid shoe height 3 Do not make skid shoe adjustments with the blade in the raised position unless the blade is securely supported under the cutting edge with blocks or jack stands Hydraulic drift or accidental release of hydraulic pres...

Page 17: ...rly Skid Shoe Replacement Skid shoes should be replaced when wear surface is less then 1 8 3 mm thick Blade Leveling When blade is lowered to the ground the center pivot post A should be vertical A If the center pivot post leans forward when the blade is angled to the left or right the leading edge of the blade will contact the ground while the trailing edge is still in the air If the center pivot...

Page 18: ...service intervals Grease until fresh grease is visible Inspect for Loose Missing or Worn Components Inspect Cutting Edge Skid Shoes Fittings Hydraulic Hoses Inspect Safety Decals Grease Lubrication See Lubrication Section Inspection Maintenance Checklist KD482 KD602 KD722 Dozer Blade Maintenance Checklist o f L o c a t i o n s o f P u m p s A t 5 0 H o u r s A t 1 0 0 H o u r s A t 1 5 0 H o u r s...

Page 19: ...52 cm Weight 222 pounds 101 kg Angle 30 degrees KD720 Overall Height 22 inches 56 cm Overall Length 27 inches 68 5 cm Overall Width 72 inches 183 cm Weight 244 pounds 111 kg Angle 30 degrees Features Reversible and replaceable cutting edge Adjustable skid shoes Spring controlled blade safety trip mechanism Blade safety trip lockout for pushing dirt Ground clearance in raised position no angle 13 i...

Page 20: ...Illustrated Parts 20 Use only original Ventrac replacement parts PARTS 6 6 6 6 5 5 1 1 10 8 9 11 12 3 3 3 3 3 3 2 2 7 7 4 4 4 4 4 4 13 15 14 16 ILLUSTRATED DRAWING Hitch Frame Yoke Crossbar ...

Page 21: ...14 BOLT 1 2 13 USS X 1 3 4 2 6 90 0808 BOLT 1 2 13 USS X 1 4 7 04 0029 RIVET POP 1 8 X 1 4 2 8 00 0103 DECAL HAZARD HIGH PRESS FLUID 1 9 00 0217 DECAL WARNING READ OWNERS MANUAL 1 10 00 0100 DECAL MADE IN USA 1 11 29 GF0001 GREASE FTG 1 4 SAE ST 1 12 29 GF0002 GREASE FTG 1 4 SAE 90 1 13 62 0984 FRAME MAIN HITCH 1 14 64 1081 PLATE UPPER ANCHOR 1 15 62 0985 YOKE CROSSBAR BLD MT 1 16 64 1083 PIN CENT...

Page 22: ...PARTS Illustrated Parts 22 Use only original Ventrac replacement parts 10 11 11 5 5 16 12 12 15 15 17 18 9 9 8 4 4 7 6 6 3 3 3 3 13 14 1 2 23 0135 30 30 ILLUSTRATED DRAWING Hydraulic Power Angle ...

Page 23: ...FLAT 1 4 SAE 1 8 99 A04 LOCKNUT STOVER 1 4 20 USS 1 9 99 SF05 NUT SF 5 16 18 USS 2 10 90 0410 BOLT HEX 1 4 20 UNC X 1 1 4 1 11 90 0506 BOLT HEX 5 16 18 UNC X 3 4 2 12 25 6801 06 06 FITTING 90 ME 3 8 X 3 8 2 13 05 0116 WASHER 544 ID X 817 X 14 RED 1 14 05 0117 WASHER 544 ID X 817 X 14 YEL 1 15 23 0104 COUPLER HYDRAULIC QUICK 1 4 MALE 2 16 23 0135 CYLINDER 2 X 8 KD 1 17 20 0208 HOSE 1 4X55 00 SAE 10...

Page 24: ... Parts 24 Use only original Ventrac replacement parts 13 13 13 13 13 13 13 11 11 5 5 10 10 9 2 2 2 2 2 2 2 4 4 4 4 8 8 8 8 3 15 15 12 12 7 7 6 6 14 1 79 0094 31 32 ILLUSTRATED DRAWING KD482 Blade Cutting Edge Skid Shoes ...

Page 25: ...C X 2 2 6 95 08 WASHER FLAT 1 2 SAE 2 7 94 05 WASHER FLAT 5 16 USS 2 8 92 06 NUT HEX 3 8 16 UNC 4 9 00 0189 DECAL VENTRAC ORBITAL 1 10 00 0102 DECAL DANGER PINCHING HAZARDS 2 11 99 K0094 BOLT HANGER 3 8 16 X 4 2 12 41 0075 SPRING EXT 2 OD X 8 3 8 LG 2 13 97 0608 BOLT CARRIAGE 3 8 X 1 Serial 2000 2499 7 13 97 0610 BOLT CARRIAGE 3 8 X 1 1 4 Serial 2500 7 14 62 1335 BLADE MAIN WELDMENT 2 SERIES 1 15 ...

Page 26: ...y original Ventrac replacement parts 13 13 13 13 13 13 13 13 13 11 11 11 11 5 5 10 10 9 2 2 2 2 2 2 2 2 2 4 4 4 4 8 8 8 8 8 8 8 8 3 15 15 12 12 12 12 7 7 7 7 6 6 14 1 79 0083 31 32 ILLUSTRATED DRAWING KD602 Blade Cutting Edge Skid Shoes ...

Page 27: ...NC X 4 1 2 2 6 95 08 WASHER FLAT 1 2 SAE 2 7 94 05 WASHER FLAT 5 16 USS 4 8 92 06 NUT HEX 3 8 16 UNC 8 9 00 0189 DECAL VENTRAC ORBITAL 1 10 00 0102 DECAL DANGER PINCHING HAZARDS 2 11 99 K0094 BOLT HANGER 3 8 16 X 4 4 12 41 0075 SPRING EXT 2 OD X 8 3 8 LG 4 13 97 0608 BOLT CARRIAGE 3 8 X 1 Serial 2000 2499 9 13 97 0610 BOLT CARRIAGE 3 8 X 1 1 4 Serial 2500 9 14 62 1336 BLADE MAIN WELDMENT 2 SERIES ...

Page 28: ...ginal Ventrac replacement parts 13 13 13 13 13 13 13 13 13 13 13 11 11 11 11 5 5 10 10 9 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 8 8 8 8 8 8 8 8 3 15 15 12 12 12 12 7 7 7 7 6 6 14 1 79 0083 31 32 ILLUSTRATED DRAWING KD722 Blade Cutting Edge Skid Shoes ...

Page 29: ...C X 4 1 2 2 6 95 08 WASHER FLAT 1 2 SAE 2 7 94 05 WASHER FLAT 5 16 USS 4 8 92 06 NUT HEX 3 8 16 UNC 8 9 00 0189 DECAL VENTRAC ORBITAL 1 10 00 0102 DECAL DANGER PINCHING HAZARDS 2 11 99 K0094 BOLT HANGER 3 8 16 X 4 4 12 41 0075 SPRING EXT 2 OD X 8 3 8 LG 4 13 97 0608 BOLT CARRIAGE 3 8 X 1 Serial 2000 2499 11 13 97 0610 BOLT CARRIAGE 3 8 X 1 1 4 Serial 2500 11 14 62 1337 BLADE MAIN WELDMENT 2 SERIES...

Page 30: ...PARTS Illustrated Parts 30 Use only original Ventrac replacement parts ILLUSTRATED DRAWING KD482 Hardened Cutting Edge 70 8032 Polyurethane Edge Kit ...

Page 31: ... REF PART NO DESCRIPTION QTY 1 78 0057 CUTTING EDGE 48 THROUGH HARD 1 2 97 0616 BOLT CARRIAGE 3 8 X 2 7 3 64 1104 CLAMP POLY BACKER 47 1 2L 1 4 44 0207 CUTTING EDGE POLY 1 X 6 X 48L 1 5 99 SF06 NUT SRF 3 8 16 USS 7 KD482 Hardened Cutting Edge 70 8032 Polyurethane Edge Kit ...

Page 32: ...PARTS Illustrated Parts 32 Use only original Ventrac replacement parts ILLUSTRATED DRAWING KD602 Hardened Cutting Edge 70 8030 Polyurethane Edge Kit ...

Page 33: ... REF PART NO DESCRIPTION QTY 1 78 0058 CUTTING EDGE 60 THROUGH HARD 1 2 97 0616 BOLT CARRIAGE 3 8 X 2 9 3 64 1102 CLAMP POLY BACKER 59 1 2L 1 4 44 0205 CUTTING EDGE POLY 1 X 6 X 60L 1 5 99 SF06 NUT SRF 3 8 16 USS 9 KD602 Hardened Cutting Edge 70 8030 Polyurethane Edge Kit ...

Page 34: ...PARTS Illustrated Parts 34 Use only original Ventrac replacement parts ILLUSTRATED DRAWING KD722 Hardened Cutting Edge 70 8031 Polyurethane Edge Kit ...

Page 35: ...KD722 Hardened Cutting Edge 70 8031 Polyurethane Edge Kit REF PART NO DESCRIPTION QTY 1 78 0059 CUTTING EDGE 72 THROUGH HARD 1 2 97 0616 BOLT CARRIAGE 3 8 X 2 11 3 64 1103 CLAMP POLY BACKER 71 1 2L 1 4 44 0206 CUTTING EDGE POLY 1 X 6 X 72L 1 5 99 SF06 NUT SRF 3 8 16 USS 11 ...

Page 36: ...m of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Ventrac equipment Proof of purchase may be required by the dealer to substantiate any warranty claim Only warranty work performed and submitted by an Authorized Ventrac Dealer may be eligible for warranty credit This warranty extends only to Ventrac commercial equipment operated under normal condit...

Page 37: ...set forth herein V P I shall not be liable for cost of removal or installation nor shall V P I be responsible for any direct indirect special or consequential damages of any nature In no event shall V P I be liable for any sum in excess of the price received for the goods for which liability is claimed There are no representations or warranties which have been authorized to the buyer of the Ventra...