VERDER Verderflex Vantage 5000 Series, Original Operating Manual

Page 1: ...Original Operating Manual Vantage 5000 Version 1 4v 09 2019 Print No 01 Peristaltic Cased Tube Pump ...

Page 2: ...01 Vantage 5000 The information in this document is essential for the safe operation and servicing of Verderflex Vantage 5000 family of pumps This document must be read and understood thoroughly prior to installation of unit electrical connection and commissioning ...

Page 3: ...ons 5 2 2 Installing the Continuous Tube 5 2 3 Installing the Tube Element 6 User Interface an overview 7 Screen Layout 7 1 Home Screen 7 2 Main Menu 7 3 Job Files 7 4 Edit Job Files 7 4 1 Delivery Setup 7 4 2 Pump Setup 7 4 3 Mode Setup Batch Dose Mode 7 4 4 Real Time Clock Mode RTC Setup 7 4 5 Log Setup 7 5 Calibration 7 5 1 Calibration Procedure 7 6 Settings 7 6 1 General 7 6 2 Outputs 7 7 User...

Page 4: ...t 3 Appendix C Ordering Information 4 Appendix D Analogue Remote Control Options 5 Appendix E 25 WAY Remote I O Connector 6 Appendix F Breakout Box 7 Appendix G Error Codes and Description 8 Appendix H Formatting the USB drive 9 Appendix I Standards 10 Appendix J Modbus RTU Table of Contents continued ...

Page 5: ...uty Operating Company u Keep this manual available at the operating site of the pump u Ensure that personnel read and follow the instructions in this manual and any other applicable documents especially all safety instructions and warnings u Observe any additional rules and regulations referring to the system Qualified personnel fitter u Read observe and follow this manual and the other applicable...

Page 6: ...s Used on the Pump Table 4 Warning and Symbols Used on the Pump Warnings and Symbols Meaning Safety Warning Warning of Dangerous Electrical Voltage Protective Earth Ground Pinch Point Entanglement Hazard Waste Electronic and Electrical Equipment WEEE USB 2 0 ...

Page 7: ...wn the pump immediately and have the malfunction corrected by qualified personnel The installation of the pump must comply with the require ments of installation given in this manual and any local national or regional health and safety regulations 2 2 2 Obligation of the Operating Company Safety conscious operation Ensure that the following safety aspects are observed and monitored Adherence to in...

Page 8: ...ore use u Please observe the storage recommendations and use by dates which apply to tubing you may wish to bring into service after storage 3 5 Disposal With prolonged use pump parts can be contaminated by hazardous pumped liquids to such an extent that cleaning may be insufficient Risk of poisoning and environmental damage by the pumped liquid u Use suitable personal protective equipment when ca...

Page 9: ...the user about the status of the pump Accepts and implements the operators control instructions using the touchscreen Use a suitable stylus or finger to select the functions g 6 User Interface overview C STOP BUTTON Stops the pump RED LED illuminated when the pump is stopped FLASHING RED indicates an alarm or fault mode D START BUTTON Starts the pump GREEN LED illuminated when the pump is running ...

Page 10: ... number should always be quoted L POWER CABLE M M12 COMMS CONNECTOR where fitted For digital RS485 and MODBUS communications N 25WAY REMOTE I O CONNECTOR where fitted Connection for footswitches 0 10V DC 4 20 mA remote controls Provides connection for opto isolated BREAKOUT BOX modules O USB 2 0 SOCKET CONNECTOR Pump can be backed up to USB memory Pump programs can be loaded Pump firmware can be u...

Page 11: ...be Figure 4 Vantage 5000 Exploded View Continuous Tube 1 Bearing Strut 3 2 Horizontal Guide Rollers 6 Pump Door 2 Continuous Tube 3 3 Main Rollers 7 Pump Head 3 Rotor Assembly 4 Screen Protector 8 Tube Clamp 3 1 Vertical Guide Rollers 5 Screen Module 9 Pump Body 2 5 7 1 3 2 6 8 9 4 3 3 1 3 3 ...

Page 12: ... Pump Body 2 5 7 1 3 2 6 8 4 3 2 1 3 3 3 1 Note The tube element is supplied with the drain port as shown in Figure 5 In case of an accidental tube burst the upper most drain port can be cut and may be used to provide flushing neutralizing solution The lower drain port can be used to drain this flushing liquid out from the pump If the customer wishes to use this feature then the tip of the top and...

Page 13: ...p cable must be free from strain and the pump weight must not be supported by the mains cable 5 All cabling used to connect to the pump must be 0 75mm2 Cross Sectional Area CSA minimum Wire colours are shown in the following table Conductor Name European Colouring American Colouring Live Brown Black Neutral Blue White Earth Ground Green Yellow Green We advise customers to consider using a commerci...

Page 14: ...ise direction for 1 minute 5 2 1 Vantage 5000 Pump Tube Options DANGER CAUTION Figure 6 Vantage 5000 Pump Tube Options 1 Continuous Tube 2 Tube Element Note The tube element incorporates a drain port as show in Figure 6 2 Tube Element which must be utilised to prevent build up of pressurised fluid in the pump head in the event of tube failure Cut 1 2mm from the tip of the drain port and attach a s...

Page 15: ...nd continue to turn the rotor as sembly in a counter clockwise direction 4 When performed correctly the main rollers will compress the tube 5 Release the tube clamp to lock the tube 6 Push up the lower tube clamp and insert the tube 7 Once the tube is in place close the pump door before switching on the power sup ply Figure 6 1 Installing Continuous Tube 1 2 3 4 5 6 u Isolate power supply from the...

Page 16: ...ide rollers and continue to turn the rotor assembly in counter clockwise direction 5 When performed correctly the main rollers will compress the tube element 6 Slide the lower tube element housing into the pump head 7 Once the tube is in place close the pump door before switching on the power sup ply Figure 6 2 Installing the Tube Element 1 6 3 4 5 2 u Isolate power supply from the pump before ope...

Page 17: ...s File Settings File Backed to the USB Drive Pumping Direction Calibration Clear Job Pump Paused Settings Copy Information Users Pass codes YES Accept Fault Remote Control NO Cancel Warning Logs History Delete Charac ters Table 7 Icons used for software CAUTION Symbols Meaning Examples A box with a BLUE outline indicates an editable value A box with a BLUE outline and an arrow indicates a selectio...

Page 18: ...oes not change the flow rate in the Job File Menu g 7 4 Edit Job Files 4 The flow rate indicator displays the current flow rate as a percentage of the maximum available flow rate for the selected tube size 5 Pump Status symbols a Displays the direction of rotation and RPM if the pump is running In Manual Job File only the direction of rotation can be changed by touching the symbol on the Home Scre...

Page 19: ...access the Calibration Menu 3 SETTINGS touch the icon to access the Settings Menu 4 USERS PASSCODES touch the icon to access the Users Passcodes Menu 5 REMOTE CONTROL touch the icon to access the Remote Control Menu 6 LOGS HISTORY touch the icon to access the Logs History Menu 7 GO BACK CANCEL touch the icon to cancel the current action and return to the previous screen 8 HOME touch the icon to re...

Page 20: ...ive Job File in blue background 2 HIGHLIGHTED JOB FILE allows the user to activate edit import export clear or copy the Highlighted Job File The user can scroll through the available Job File 3 JOB FILE NAME displays the name of the Activated Job File 4 ACTIVATE ICON activates the selected Job File and any changes made If the pump is running the activate icon will be greyed out Once a Job File has...

Page 21: ... all parameters from an existing Job File the source to a Highlighted Job File the target Copy icon operates as follows u Highlight the target Job File u Touch the icon and enter the source Job File from where the user would like to copy the parameters u Press p all parameters will be copied Press x will abandon the function 3 4 5 7 8 6 1 2 The user can start another copy of Job File s parameters ...

Page 22: ...TE sets the units of flow rate from a drop down list a ml Millilitre b Grams c Litres d Pounds e USG US Gallons u UNIT OF TIME sets the units of time from a drop down list a sec Second b min Minute c hr Hour Only for ml millilitre and Grams Only for Litres Pounds and USG 5 FLOW RATE INDICATOR displays the current flow rate as a percentage of the maximum available flow rate for the selected tube si...

Page 23: ...ity to calculate the calibration factor The default is 1 00 9 ACCEPT accepts all changes within the Job File Changes made on this screen are not saved until this icon is pressed 10 GO BACK CANCEL cancels any changes and return to the Job File Menu If the user has made changes there will be a prompt asking the user if the changes should be saved 11 HOME returns the user to the Home Screen If the us...

Page 24: ...from current pump speed to 0 over the ramp down time 5 6 7 2 4 1 3 Figure 16 Editing the Job File Pump Setup 7 4 2 Pump Setup Note Note 4 ANTI DRIP when enabled the pump will momentary reverse direction after pumping operation according to the selection Note this will not function in flow mode The options are as follows a OFF Default b 0 1 rev to 2 rev 5 ACCEPT accepts all changes within the Job F...

Page 25: ...me delay between each dose In batch mode a pause interval MUST be entered The default is 1 second In dose mode the pause interval is optional If no time is entered pressing the START button only one dose will be performed and the pump will be stopped automatically Where there is a time interval entered pressing the START button will start the dosing after the pause interval has elapsed If the paus...

Page 26: ... repeat ON or OFF as required Once the set up is complete the user must press the START button on the front of the pump to start the dose batch mode RTC start The STOP button can be pressed at any time in which case the pump would no longer start at the allocated time and will not resume until the START button is pressed again 6 7 8 2 4 1 3 Figure 18 Editing the Job File RTC Setup 7 4 4 Real Time ...

Page 27: ... has been selected the user will be prompted as per Figure 21 8 9 10 2 6 1 4 Figure 19 Editing Job File Log Setup 7 4 5 Log Setup 6 COUNTER shows the number of doses batches which have been completed since the Job File was activated It is a read only value 7 RESET ICON resets the number of doses batches which have been completed with the selected Job File Once the icon has been selected the user w...

Page 28: ...ty from the Activated Job File It is a read only value and can only be changed in g 7 4 1 Delivery Setup 5 FLOW RATE CALIBRATION TIME INDICATOR u FLOW RATE displays the flow rate from the Activated Job File This is a read only value and can only be changed in g 7 4 1 Delivery Setup u CALIBRATION TIME displays the estimated time in seconds for the set quantity to be dispensed 2 3 4 5 6 6 JOB NOT CA...

Page 29: ...isplayed will decrease during the calibration process u Once the pump has delivered the expected quantity the following message box will appear Enter the quantity actually delivered as per Figure 25 Be careful to enter the correct dispensed value as this will change pump running speed Press p to accept the calibration and the message box will appear as per Figure 26 Press x will abandon the calibr...

Page 30: ...screen locks The default is 300 seconds 6 BACKUP PUMP allows the complete pump configuration to be backed up to from the SD memory card and USB port please follow the instructions from the additional document g Software Upgrade Vantage 5000 This does not include the log history g 7 9 Logs History 7 ACCEPT accepts all changes within the Job File Changes made on this screen are not saved until this ...

Page 31: ...Settings Menu Outputs Setup default settings 7 6 2 Outputs This menu can be used to select various output signals from the pump For more information about configuring outputs see Vantage 5000 selectable output control functionality and setup Note ...

Page 32: ...r Operator Permitted Settings Full access Home Screen Functionality Job Files Menu Calibration Menu Settings Menu Remote Control Menu Users Passcodes Menu Logs History Menu Full access Home Screen Functionality Job Files Menu edit job files and delivery setup without operational mode Calibration Menu Logs History Menu Read only access Home Screen Log History Menu Restricted Settings N A Cannot acc...

Page 33: ...the passcode request is set to OFF the user will be prompted to confirm as per Figure 31 2 ACCEPT accepts all changes within the Job File Changes made on this screen are not saved until this icon is pressed 3 GO BACK CANCEL cancels any changes and return to the Job File Menu If the user has made changes there will be a prompt asking the user if the changes should be saved 4 HOME returns the user t...

Page 34: ...full keyboard will appear allowing the user name to be edited There are 5 users available 5 PASSCODE set the passcode with up to 4 digits Make sure the pump is set with a passcode request ON for supervisor and or operator If not the user will not be able to access pump s main menu from the Home Screen for supervisor and or operator access level 6 ACCEPT accepts all changes within the Job File Chan...

Page 35: ... as per Figure 33 The user can access the pump as follows u Touch the icon to unlock the Home Screen and enter the passcode u Press p the user will have relevant access g 7 7 Users Passcodes Press x to abandon passcode access An incorrect passcode will prompt the user as per Figure 34 Figure 33 Home Screen Enter Passcode Figure 34 Home Screen Enter Invalid Passcode ...

Page 36: ...ol and Start Stop Control will be set to HMI 3 ACCEPT accepts all changes within the Job File Changes made on this screen are not saved until this icon is pressed 4 GO BACK CANCEL cancels any changes and return to the Job File Menu If the user has made changes there will be a prompt asking the user if the changes should be saved 5 HOME returns the user to the Home Screen If the user has made chang...

Page 37: ...mat for detailed analysis g refer to Figure 3 to locate USB Port behind pump 5 NEW LOG allows the user to start a new logs history of the pump A new log will delete all the logs history of the pump Verder strongly recommend exporting the logs history file before starting a new log 6 GO BACK CANCEL cancels any changes and return to the Job File Menu If the user has made changes there will be a prom...

Page 38: ...he flow rate indicator displays the current flow rate as a percentage of the maximum available flow rate for the selected tube size 5 Pump Status symbols a Displays the direction of rotation and RPM if the pump is running In Manual Job File only the direction of rotation can be changed by touching the symbol on the Home Screen b Indicates the pump is in pause mode where there is a program active b...

Page 39: ...ormation about this screen please see g 7 4 Edit Job Files u Select to accept all changes within the Highlighted Job File and the user will be returned to the Job File menu as shown in Figure 42 Changes made on this screen are not saved until this icon is pressed u To activate the Highlighted Job File and any changes made touch the icon If the pump is running the activate icon will be greyed out O...

Page 40: ... flow rate is not shown 2 The percentage of the current batch progress 3 The dose value and the unit of measure 4 The percentage of maximum available flow rate with selected tube size 5 The time until next dose u When the pump is running in batch mode pressing the STOP button the pump will be temporarily paused as per Figure 45 u When the pump is running in batch mode twice pressing the STOP butto...

Page 41: ...been selected select Batch Mode as per Figure 51 u Select the batch size to set the number of doses A keypad will appear as per Figure 52 u Press p the number of the doses will be displayed in the batch size box as per Figure 53 Press x will abandon the batch size u Make sure a dose value is setup before selecting to accept all the changes If the dose value is zero the user will be prompted as per...

Page 42: ...rdingly u Select to accept all changes within the Highlighted Job File and the user will be returned to the Job File menu as shown in Figure 57 Changes made on this screen are not saved until this icon is pressed u To activate the Highlighted Job File and any changes made touch the icon If the pump is running the activate icon will be greyed out Once a Job File has been activated the user will be ...

Page 43: ... to zero This can only be pressed if the pump is stopped When this icon is pressed the user will be prompted to confirm the selection as per Figure 60 Figure 60 Reset Dose Counter Home Screen When the pump is set to run in DOSE BATCH mode with g 7 4 4 Real Time Clock RTC Setup the icon will be shown as per Figure 61 Figure 61 Real Time Clock RTC Enabled Home Screen Note u When the pump is running ...

Page 44: ...ess p the volume the dose will be displayed in the dose value box as per Figure 70 Press x will abandon the dose value u Select to accept all changes within the Highlighted Job File and the user will be returned to the Job File menu as shown in Figure 71 Changes made on this screen are not saved until this icon is pressed u To activate the Highlighted Job File and any changes made touch the icon I...

Page 45: ...ump will start to dispense When the required quantity of product has been dispensed press the STOP button and the Memory Dose Value will be displayed as per Figure 76 u Press p the value of Memory Dose will be displayed in the dose value box as per Figure 77 Press x will abandon the Memory Dose The user can start another Memory Dose by following the steps listed previously Memory dosing is saved i...

Page 46: ...trongly recommend backing up job files system settings in case it is necessary to perform a system reset For more information about Vantage 5000 system reset procedure refer to the additional document Vantage 5000 Software Upgrade 11 Vantage 5000 Screen Calibration The Vantage 5000 allows for touchscreen calibration Users will be prompted for screen calibration when the software has been updated g...

Page 47: ...e may be more frequent in dusty humid and or hot conditions The pump motor is lubricated for life and should not re quire attention Rotor assembly components will wear and may need replacing Pump tubing will not last forever establish suitable tube replacement schedule to prevent inconvenient tube failure The Vantage 5000 contains no user serviceable parts and is factory sealed to confirm integrit...

Page 48: ...nusual temperatures or noise in operation Daily visual inspection Scheduled intervals during operation u Check pump for damage Replace worn components Replace tube element After inspection when required When flow has dropped by 25 of original value When the tube is burst damaged In line with user defined planned preventive maintenance PPM intervals u Replace tube Appendix B u Clean the surface of ...

Page 49: ...ed Obtain prior authorisation and returns advice number for tracking purposes before return of the pump u Enclose a completed return of goods form when returning pumps or components to the manufacturer 12 4 Ordering Spare Parts For trouble free replacement in the event of faults we recommend keeping spare parts available on site The following information is mandatory when ordering spare parts Name...

Page 50: ... Tube wall thickness does not match the specifications of the rotor assembly Purchase appropriate rotor assembly or change tube wall thickness Discharge pressure too high causing excessive backflow Rotor assembly will discharge more pressure in the clockwise direction Reduce discharge pressure Revise pipework Using non standard tubing Use Verderflex approved genuine tubing Tube blockage Check tube...

Page 51: ...nformation bar at the top of the screen Wiring issue Refer to g APPENDIX E _25 WAY Remote IO Connector USB not ready mes sage when using Backup or Restore functions The USB stick is not being correctly recognised Turn the power to the pump off then on again enter the set tings menu then insert the USB stick wait 30 seconds and then press backup or restore If this fails then use a different manufac...

Page 52: ...ed Modbus will time out if no communications are detected within 30 seconds The actual timeout occurs after a further 10 seconds The unit will then revert to failsafe settings Unit may require a stop then start signal to continue Communications error after Modbus timeout A communications delay is present after a Modbus commu nications timeout occurs Often 30 seconds Noise or error on Modbus Improv...

Page 53: ...ting the Job File Dose Batch Mode 7 4 3 Figure 18 Editing the Job File RTC Setup 7 4 4 Figure 19 Editing Job File Log Setup 7 4 5 Figure 20 Reset Control Interval 7 4 5 Figure 21 Reset Counter 7 4 5 Figure 22 Reset Counter 7 4 5 Figure 23 Calibration Menu 7 5 Figure 24 Enter Expected Quantity 7 5 1 Figure 25 Enter Achieved Quantity 7 5 1 Figure 26 Job Calibrated 7 5 1 Figure 27 Settings Menu Gener...

Page 54: ... Figure 57 Job File Menu 8 2 1 Figure 58 Job File Activated 8 2 1 Figure 59 Dose Mode Home Screen 8 3 Figure 60 Reset Dose Counter Home Screen 8 3 Figure 61 Real Time Clock RTC Enabled Home Screen 8 3 Figure 62 Pause Mode Home Screen 8 3 Figure 63 Reset Number of doses Home Screen 8 3 Figure 64 Unlock the Screen and Select the Main Menu 8 3 1 Figure 65 Select the Job File Menu 8 3 1 Figure 66 Edit...

Page 55: ...gs and Symbols Used on the Pump 1 3 Table 5 Conductor Colour Coding 5 1 2 Table 6 Symbols Used for Software 6 Table 7 Icons Used for Software 6 Table 8 Access Levels 7 7 1 Table 9 Relevant Digital Control Appendices 7 8 Table 10 Maintenance Schedule 12 2 2 Table 11 Pump Troubleshooting List 13 1 Table 12 Declaration of Conformity 15 Table 13 Declaration of Incorporation 16 ...

Page 56: ...rement control and laboratory use BS EN 61010 1 Safety of machinery Basic concepts general principals of design BS EN ISO 12100 1 and BS EN ISO 12100 2 Degrees of protection provided by enclosures IP code BS EN 60529 Electromagnetic compatibility EMC Generic standards Immunity for residential commercial and light industrial environments BS EN 61000 6 1 Electromagnetic compatibility EMC Generic sta...

Page 57: ...til the relevant machinery has been declared in conformity Standards VERDER Ltd declares the following harmonised standards have been applied and fulfilled Safety of Machinery BS EN ISO 12100 Safety of Machinery Electrical Equipment of Machines BS EN 60204 1 We hereby declare the technical documentation is compiled in accordance with Annex VII B of the Directive Manufacturer VERDER Ltd Unit 3 Cali...

Page 58: ...that has the highest sound pressure rating 1 2 Rotor Options Rotor Options Tube Bore mm Tube Type LP 1 6WT Tube Lower Pressure 1 6 Continuous Tubing Tube Assemblies 3 2 4 0 4 8 6 4 8 0 LP 2 4WT Tube Lower Pressure 3 2 Continuous Tubing Tube Assemblies 4 8 6 4 8 0 9 6 MP 2 4WT Tube 4 BAR Pressure 3 2 Tube Assemblies HP 3 2WT Tube 7 BAR Pressure 3 2 Tube Assemblies Before using a new tube assembly m...