Versamatic VMB20F, Service & Operating Manual

Page 1: ...RSAMATIC Warren Rupp Inc A Unit of IDEX Corporation Copyright 2019 Warren Rupp Inc All rights reserved SERVICE OPERATING MANUAL ORIGINAL INSTRUCTIONS 800 North Main Street Mansfield OH 44902 USA Phone 419 526 7296 www versamatic com 1 PUMP SPECS 2 INSTAL OP 3 EXP VIEW 4 WARRANTY ...

Page 2: ...ment This pump is pressurized internally with air pressure during operation Make certain that all fasteners and piping connections are in good condition and are reinstalled properly during reassembly Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers and other miscellaneous equipment must be properly grou...

Page 3: ...m perature C 20 C to 60 C 20 C to 80 C T5 T100 C 20 C to 108 C T4 T135 C 20 C to 160 C T3 T200 C 20 C to 177 C 225 C T2 Table 1 Category 2 ATEX Rated Pumps 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural Gas Models are restricted to 20 C to 80 C process temperature Model VMB20F 3 www versamatic com ...

Page 4: ...D VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 13 Diaphragm Drawings Diaphragm Servicing SECTION 7 WARRANTY CERTIFICATES 15 Warranty EC Declaration of Conformity Machinery EC Declaration of Conformity ATEX 4 M...

Page 5: ...ERSAMATIC PRODUCT LINE B Anti clog Flap PUMP SIZE 20 2 CHECK VALVE TYPE F Flap Valve WET END MATERIALS A Aluminum NON WETTED MATERIAL A Aluminum DIAPHRAGM MATERIAL B Nitrile Buna N Neoprene R Santoprene BACKUP DIAPHRAGM 0 None CHECK VALVE MATERIAL S Stainless Steel SEAT MATERIAL S Stainless Steel AIR VALVE 0 Standard Match Ground AIR VALVE OPTION 0 None B Stainless Steel Sleeve Brass Spool EXHAUST...

Page 6: ...oroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 135 C 40 F 40 C UHMW PE A thermoplastic that is highly resistant to a broad range of chemicals Exhibits outstanding abrasion...

Page 7: ...2 61 66 2 61 66 OPTIONAL VERTICAL SUCTION PORT OPTIONAL VERTICAL DISCHARGE PORT 2 55 65 2 64 67 17 69 449 2 59 66 7 06 179 13 56 344 2 NPT 2 BSPT SUCTION PORT 2 NPT 2 BSPT DISCHARGE PORT 3 4 NPT AIR INLET 13 00 330 16 00 406 10 25 260 14 00 355 11 00 279 8 88 226 5 28 134 8X 50 13 THRU 1 NPT EXHAUST PORT Dimensional Drawings Model VMB20F 7 www versamatic com 1 PUMP SPECS ...

Page 8: ... the check valves ball or flap orientation The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the chamber volume This results in a pressure differential necessary for atmospheric pressure P4 to push the fluid through the suction piping and across the suction side check valve and into the outer fluid chamber Suction side stroking also init...

Page 9: ...rication The air distribution system is designed to operate WITHOUT lubrication This is the standard mode of operation If lubrication is desired install an air line lubricator set to deliver one drop of SAE 10 non detergent oil for every 20 SCFM 9 4 liters sec of air the pump consumes Consult the Performance Curve to determine air consumption Air Line Moisture Water in the compressed air supply ma...

Page 10: ...lds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line size length compressor capacity Exce...

Page 11: ...6 V314 000 Air End Refurbishment Kit Bumpers Bushings Gaskets O rings Seals Plungers and Retaining Rings 476 V397 360 Wet End Kit Nitrile Diaphragms Nitrile Hinge Pads Nitrile Wear Pads sealing washers 476 V397 363 Wet End Kit FKM Diaphragms FKM Hinge Pads FKM Wear Pads sealing washers 476 V397 364 Wet End Kit EPDM Diaphragms EPDM Hinge Pads EPDM Wear Pads sealing washers 476 V397 365 Wet End Kit ...

Page 12: ...p 1 4 x 20 8 29 560 001 360 O ring 2 30 560 022 360 O ring 2 31 570 009 360 Pad Wear Buna 2 570 009 363 Pad Wear FKM 2 570 009 364 Pad Wear EPDM 2 also used w Santoprene 2 570 009 365 Pad Wear Neoprene also used with Hytrel Urethane 2 32 570 021 360 Pad Hinge Buna 4 570 021 363 Pad Hinge FKM 4 570 021 364 Pad Hinge EPDM also used w Santoprene 4 570 021 365 Pad Hinge Neoprene also used with Hytrel ...

Page 13: ...essed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 540 Nylon 542 Nylon 544 Nylon Injection Molded 550 Polyethylene 551 Glass Filled Polypropylene 552 Unfilled Polypropylene 555 Polyvinyl Chloride 556 Black Vinyl 557 Conductive Polypropylene 558 Conductive HDPE 570 Rulon...

Page 14: ...MPORTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations stated in this manual will damage the pump and void factory warranty 1 A 1 B 1 B 1 C 1 E 1 F 1 G 1 C 1 E 1 F 1 G 1 D Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove...

Page 15: ...h O Rings 1 3 E 560 023 360 O Ring Spool 2 3 F 675 037 080 Retaining Ring 1 3 A 3 F 3 D 3 B 3 C 3 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 3 F Step 2 Remove sleeve 3 B inspect O Rings 3 C replace if required Step 3 Remove spool 3 D from sleeve 3 B inspect O Rings 3 E replace if required Step 4 Lightly lubricate O Rings 3 C and 3 E Reassemble in reverse ord...

Page 16: ...out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by installing the outer chamber in place...

Page 17: ...st fabriqué selon les normes harmonisées suivantes afin d en garantir la conformité Este producto cumple con las siquientes directrices de la comunidad europa Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden die übereinstimmung wird bestätigt Questo prodotto ha utilizzato i seguenti standards per verificare la conformita De volgende geharmoniseerde normen werden gehanteer...

Page 18: ... Applied II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db Metal pump models with external aluminum components E series Versa Surge surge suppressors VTA Series 2 AODD Pumps Technical File No 20310400 1410 MER On File With DEKRA Certification B V 0344 Hazardous Location Applied I M2 Ex h Mb II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T200 C Db Metal pump models with no ex...