Vertiv 0015kTH1AFN02, User Manual

Page 1: ...Liebert EXS 10 20kVA User Manual...

Page 2: ...EXS 10 20kVA UNINTERRUPTIBLE POWER SUPPLY USER MANUAL 10H52260UM60 rev 1...

Page 3: ...ors will be liable for damages All rights including rights deriving from the granting of patent or registration of utility model or design are reserved Delivery subject to availability The Manufacture...

Page 4: ...or unused for extended periods place the equipment in a clean dry environment within the specified temperature range 2 This product should be used in an appropriate operating environment Consult the...

Page 5: ...e unit must be connected to earth before it is connected to its AC mains input and battery power supplies This equipment is fitted with an EMC filter The earth leakage current ranges from 0 to 1000 mA...

Page 6: ...ry voltage 320Vdc 540Vdc For service personnel All battery maintenance and servicing procedures require the use of tools and should be carried out by trained personnel only Take special care when work...

Page 7: ...XS 10kVA Standrad UPS EXS 0010kTH1AFN01 Liebert EXS 15kVA Standard UPS EXS 0015kTH1AFN01 Liebert EXS 20kVA Standard UPS EXS 0020kTH1AFN01 Liebert EXS 10kVA UPS with side cabinet EXS 0010kTH1AFN02 Lieb...

Page 8: ...ing the Signal Cables 31 Chapter 4 Operator Control and Display Panel 35 4 1 Introduction 35 4 2 LCD Menu Structure 40 4 3 LCD Screen Types 40 4 4 Prompt Window 46 4 5 UPS Alarm Message List 46 Chapte...

Page 9: ...2 Option Introduction 82 Chapter 9 Service And Maintenance 98 9 1 Fan Maintenance 98 9 2 Battery Maintenance 98 9 3 Cleaning the UPS 99 9 4 Checking the UPS Status 99 9 5 Checking the UPS Functions 99...

Page 10: ...C AC conversion noise on the input power supply is effectively filtered so that the load is provided with a clean power supply Mains failure protection If the input power fails the UPS switches to bat...

Page 11: ...control function provided by the Static Switch module as shown in Figure 1 1 which includes the controllable electronic switch the loads may be supplied either by the inverter or the bypass Under norm...

Page 12: ...battery backup function will not be available in the event of a mains failure but none of the other UPS functions and performance will be affected UPS module failure In the event of an inverter failur...

Page 13: ...tatic bypass and maintenance bypass share the same independent bypass power supply Where a separate power source is not available the input supply connections of the bypass input switch Q2 and rectifi...

Page 14: ...providing increased reliability To ensure that all modules are utilised equally and to comply with relevant wiring rules the following requirements apply 1 All UPS modules must be of the same rating...

Page 15: ...nd bypass are not synchronized there will be a transitory interruption in the power supply to the load not exceeding 20ms Figure 1 5 Bypass operating mode line diagram Maintenance mode As shown in Fig...

Page 16: ...on battery string mode In this mode when the UPS modules up to four UPS units are connected in parallel they share the same battery string thus providing cost and space savings Note Never use batterie...

Page 17: ...in The default setting is 2min 8 Maximum battery discharge time When the battery is discharged at low current levels for extended periods it will result in excessive discharge and may even cause irrep...

Page 18: ...S should be installed by an authorised engineer in accordance with the information provided in this section Warning battery danger Take special care when installing batteries When connecting batteries...

Page 19: ...r on site installation and connection Table 2 1 Tools Name Drawing Name Drawing Electric hand drill Adjustable wrench Slotted screwdriver Cross head screwdriver Stepladder Forklift Drill Wire cutting...

Page 20: ...acking strap and lift the whole carton upwards as shown in Figure 2 1 Removing carton from standard UPS Removing carton from UPS with side cabinet Figure 2 1 Removing cartons 2 Remove the fixing struc...

Page 21: ...fastening structural parts of the bottom pallet in the case of UPS with side cabinet 2 In the case of standard UPS with internal batteries simply secure the fastening structural parts removed in step...

Page 22: ...l temperature and improving the UPS life If necessary install indoor extractor fans to aid cooling air flow and avoid temperature build up in the installation area Note Note 1 When the battery cabinet...

Page 23: ...oving the battery cabinet with the batteries installed making sure that each battery string has been secured and keeping movements to a minimum Ensure that the UPS weight does not exceed the load capa...

Page 24: ...EXS User Manual 10H52260UM60 Rev 1 10 2017 23 2 8 Installation Drawings Figure 2 4 Front side bottom view of the standard UPS unit mm...

Page 25: ...EXS 24 User Manual 10H52260UM60 Rev 1 10 2017 Figure 2 5 Front side bottom view of the UPS with side cabinet unit mm...

Page 26: ...Table 3 1 Battery cable Each UPS is connected to the respective battery positive pole negative pole and neutral line by three cables The battery cable dimension differs depending on the UPS power rati...

Page 27: ...se C may refer to Table 3 2 Selecting the UPS I O Switch Table 3 3 indicates the recommended UPS I O switch capacity the user may select it as required Table 3 3 Selecting the UPS I O switch Model Inp...

Page 28: ...ions are the same this section is only intended to provide general practical guidelines for installation engineers Qualified installation engineers should be aware of the local wiring regulations and...

Page 29: ...ine must be fitted with a protective device The protective device must be different from the input distribution protection switch and be able to provide overload protection refer to Table 10 6 and Tab...

Page 30: ...ve this condition may result in electric shock or fire risk Power distribution mode Based on the user s requirements it is possible to select one of the following I O cable connection configurations 3...

Page 31: ...the cabinet and connect the bypass input cables to the bypass input terminals bA bB bC in the cabinet Connect the input neutral line to the terminal N in the cabinet Make sure that the phase rotation...

Page 32: ...ion procedure At this point it is possible to replace the protective covers Note After connection take appropriate measures to seal the cable entry holes 3 2 Wiring the Signal Cables Overview Dependin...

Page 33: ...shorted together 4 GND GND 3 Input port 1 5 Battery mode shut down Any mode shut down Remote Comms Shut down Maintain mode Default Maintain mode can be set up via the LCD settings page When Pin 5 and...

Page 34: ...ted inadvertently as the result of poor contacts 3 In the case of parallel UPS systems when connecting the REPO cable users should connect terminal 11 of the REPO port in parallel to one terminal of e...

Page 35: ...ed together with other ports Multifunction port The multifunction port uses the standard RJ45 port which supports the Modbus Jbus protocol and can be used to connect the VERTIV temperature temperature...

Page 36: ...panel allows the user operate and monitor the UPS and view the UPS parameters Ups and battery status information and any alarm messages As shown in Figure 4 1 the operator and display panel includes a...

Page 37: ...e One beep every 0 5 seconds This sound is generated in the event of a critical UPS alarm condition such as an Inverter overload One beep every second This sound is generated in the event of a critica...

Page 38: ...alarm messages as well as performing functional setting and control operations The LCD also stores historical alarm records that can be retrieved for reference and diagnosis Initial Start up Guide Whe...

Page 39: ...0 See the right hand diagram in Figure 4 5 Figure 4 5 Initial Start up Guide 3 If there is an external battery module the Local battery total Ah will not appear see Figure 4 6 Figure 4 6 Initial Start...

Page 40: ...O terminal End page The interface shown in Figure 4 9 will appear This means that the function keys and LCD are invalid the user cannot continue with the operation Please switch the UPS off based on t...

Page 41: ...e Start Screen is displayed for approximately 10 seconds as shown in Figure 4 11 Figure 4 11 Start screen Flow Screen Once the UPS self test is complete the flow screen shown in Figure 4 12 will appea...

Page 42: ...ess the key to confirm it Sub menu Screen The sub menu screen contains the UPS parameters and item settings After accessing the sub menu screen if there is a tab control just move the cursor to the ta...

Page 43: ...0H52260UM60 Rev 1 10 2017 Settings page The Settings page can be used to access the Output Battery Parallel Monitor System and Outlet settings For details about the setting up the parameters refer to...

Page 44: ...EXS User Manual 10H52260UM60 Rev 1 10 2017 43...

Page 45: ...used to access the Turn ON OFF to BYPASS Manual battery test etc functions See below Log page The Log page can be used to access a list of current and historical UPS events See below About page The A...

Page 46: ...neers only Default Screen During the UPS operation if there is no alarms for two minutes the display will revert to the default as shown in Figure 4 14 While the Default screen is displayed if there a...

Page 47: ...connections and then switch the UPS on again 4 5 UPS Alarm Message List Table 4 5 lists all the UPS alarm messages based on the Current and History menus Table 4 5 UPS alarm message list Alarm messag...

Page 48: ...ttery ambient temperature is too high Check whether the battery ambient temperature exceeds the setting value of 40 60 default 50 Battery cabinet not connected The battery cabinet is not connected to...

Page 49: ...ed Bypass phase reversed In parallel connection configuration the bypass phase sequence is not consistent Check the parallel bypass cable connections System battery low pre warning In a parallel syste...

Page 50: ...leep mode will result in the charger failing to recharge the battery sleep mode must be enabled on the host there must be no faults or alarms active on the inverter or rectifier the battery must not r...

Page 51: ...and LCD related to all the operating steps refer to Chapter 4 2 During operation the buzzer alarm may be activated at any time Press the key for 3s to silence the audible alarm 3 When the UPS is equip...

Page 52: ...led properly the cable have been connected correctly and that the positive and negative battery poles are correct 3 Measure the mains voltage and frequency and verify that they are correct 4 The UPS a...

Page 53: ...ched off state 1 Ensure that the internal maintenance bypass switch Q3 is off and that the input cables and PE terminals are connected securely 2 Close the UPS bypass input switch Q2 rectifier input s...

Page 54: ...or will be coloured yellow If the battery is connected the alarm indicator will be extinguished Start up Procedures In Battery Mode Battery Cold Start 1 In the case of UPS with internal batteries simp...

Page 55: ...to Normal mode wait few seconds for the mains input to recover After about ten seconds the rectifier will restart automatically and the inverter will restore the power Transfer from Normal Mode to By...

Page 56: ...PS output Figure 5 9 Bypass abnormal interface Note In Bypass mode the load is directly fed by the mains power instead of the pure AC power from the inverter For detailed information about Normal mode...

Page 57: ...and click OK to transfer to Inverter mode see Figure 5 11 Select Turn off UPS and click OK to shut down the UPS output Figure 5 11 Bypass to inverter mode If ECO mode is enabled the interface shown in...

Page 58: ...e bypass mode the load is not protected against abnormalities in the mains power supply 4 Unplugging the REPO terminal deactivates the rectifier inverter static switch and battery but does not affect...

Page 59: ...switch to off 4 Set the rectifier input switch Q1 and bypass input switch Q5 to off At this point all the internal power supplies are deactivated and the LCD screen is switched off Warning 1 Post a l...

Page 60: ...e Auto Restart delay the UPS will charge the battery in order to provide a safety margin for equipment shut down if input power fails again If the Auto Restart function is disabled you can restart the...

Page 61: ...guage See Figure 5 17 Figure 5 17 Changing Language 5 Press the key several times to return to the main menu screen 5 8 Changing the Current Date And Time Procedures for changing the system date and t...

Page 62: ...4 Press the key move the cursor and press the or key to change the date and time as required See Figure 5 21 Figure 5 21 Changing date and time 5 Press the key to confirm and then press the key severa...

Page 63: ...shown in Figure 5 23 will appear Figure 5 23 Entering the password To change the password proceed as follows 1 Press the key to move the cursor to the Monitor page see Figure 5 24 Figure 5 24 Monitor...

Page 64: ...5 26 Settings password 4 Enter the current password and press the key to confirm at this point requests the user to enter a new password See Figure 5 27 Figure 5 27 Entering the new password 5 After...

Page 65: ...the key at this point a system prompt appears indicating that the password has been changed successfully see Figure 5 29 Figure 5 29 Password changed successfully 7 Press the key several times to ret...

Page 66: ...it breaker must be located as close as possible to the battery connection terminals while the length of the power and signal cables connected to the UPS must be kept to a minimum When several battery...

Page 67: ...eaky replace the battery with a new one Failure to do so may result in reduced battery capacity leakage of electrolyte or even fires Battery damaged during handling or shipping After a week of normal...

Page 68: ...battery installation area it important to take the possibility of temperature rise into account and ensure there is sufficient space to ensure good ventilation Additionally it is worth noting that va...

Page 69: ...5 C the service life of the battery will be reduced by 50 If the operating temperature of the battery exceeds 40 C the service life of the battery will be reduced exponentially each day Short time all...

Page 70: ...gth of the power and signal cables connected to the UPS must be kept to minimum To obtain the required backup time the batteries may be connected in parallel In this case the circuit breaker must be i...

Page 71: ...the cable terminal 7 Do not cross the battery cables when connecting them and do not tie the battery cables together 8 See 8 2 1 Internal Battery Kit for details about the battery connections 6 8 Des...

Page 72: ...ecause there is no switch between the UPS and its internal batteries Use the appropriate tools to open the front cover of the battery compartment and then disconnect the connection between the UPS and...

Page 73: ...resent on some parts of the UPS even when the rectifier input switch bypass input switch and battery switch are disconnected Therefore UPS maintenance should be carried out by qualified personnel only...

Page 74: ...ng 7 2 System Installation Procedures The basic installation procedure of a parallel system consisting two or more UPS modules is the same as that for a single module system This section only covers t...

Page 75: ...Note The power cables including the bypass input cables and UPS output cables of each UPS module should be of the same length and specifications to facilitate load sharing Parallel cables Shielded an...

Page 76: ...s RCD devices the differential switch should only used on the system bypass mains supply At the moment of electrical connection current may not be immediately separated which may cause the respective...

Page 77: ...module capacity do not use the internal maintenance bypass switch This operation will transfer the load from the UPS power supply protection state to direct connection with AC input bypass state Cauti...

Page 78: ...ther UPS modules in the parallel system continue to supply the load as normal 2 If the UPS is equipped with an external battery simply set the corresponding external battery switch to off 3 Set the re...

Page 79: ...nternal batteries Warning 1 Post a label on the AC input distribution line generally at a distance from the UPS to alert personnel that UPS maintenance is in progress 2 Wait 10 minutes for the interna...

Page 80: ...ting voltage and frequency and the load must not exceed the power rating of a single UPS module system External Protective Device Refer to 3 1 9 Bypass Rectifier Q1 Q2 Q3 Q5 STS Q1 Q2 Q3 Q5 LBS To loa...

Page 81: ...stems consisting of parallel UPS units we recommend preparing two LBS cables for connecting any two parallel LBS ports of the two parallel system in order to guarantee a secure connection Figure 7 5 L...

Page 82: ...y be set up manually via the LCD screen The UPS selected as the LBS master can send synchronization signals to LBS slave based on its inverter voltage phase After the slave receives the synchronizatio...

Page 83: ...y card UF DRY410 7 UNITY DP card IS UNITY DP 8 UNITY LIFE card IS UNITY LIFE 9 Paralle cable 1m 3m 10 LBS cable ITA 20k00AL3A02C00L2 11 Backfeed protection device Includes backfeed power board cables...

Page 84: ...resent and complete including internal batteries eight battery trays and the corresponding battery power cables Procedures 1 Shut down the UPS completely a Disconnect the load b Refer to 5 6 1 Procedu...

Page 85: ...nect the cables W101 W102 and W103 to the Bat N and Bat terminals respectively Note The user must remove the insulating film before connecting the cables and replace the insulating film after the conn...

Page 86: ...y trays into the battery compartment from bottom to top see Figure 8 4 Connect cables W106 W107 and W108 as shown in Figure 8 2 then use the screws accessories to secure the battery trays b Remove the...

Page 87: ...after the connection procedure is complete e Connect the cables W101 and W107 W102 and W106 W 103 and W108 then connect cables W201 and W207 W202 and W206 W203 and W208 f Use a multimeter to guarantee...

Page 88: ...d to the UPS internal logic circuit When this option is installed the nominal float voltage supplied to the battery is varied so that it is inversely proportional to the ambient temperature in the bat...

Page 89: ...re sensor and the other end to either port of the UF RS485 card See Figure 8 5 Figure 8 5 Connecting the UF RS485 card to the battery temperature sensor 3 As shown in Figure 8 6 set DIP switch 5 to ON...

Page 90: ...l 10H52260UM60 Rev 1 10 2017 89 Figure 8 7 Installing and connecting the battery temperature sensor 5 Position the cables in order Note that the cables should be routed separately from the power cable...

Page 91: ...provides both normally open and normally closed ports The relay card can also handle up to three digital signal inputs two of which control the UPS switch on and switch off functions while the third...

Page 92: ...losed UPS Fault Pin 19 K3_COM Channel 3 dry contact common output contact Pin 7 K3_NC Channel 3 dry contact normally closed output contact Open UPS Fault Pin 24 DRY_IN2 Channel 2 dry contact signal in...

Page 93: ...e DIP switch is shown in Figure 8 12 It is an 8 bit DIP switch Its factory default setting is shown in Figure 8 6 Figure 8 12 DIP switch factory default setting Bits 1 through 7 are designed for use i...

Page 94: ...ng to your needs or prepare your own in accordance with Table 8 4 and Figure 8 9 Figure 8 11 Connect the cable end with the DB25 male connector to the DB25 connector of the relay card and the other en...

Page 95: ...the system to the 3 in 1 out configuration This kit contains three copper shorting bars that are used to connect the rectifier input common input configuration bypass input split bypass configuration...

Page 96: ...the output copper shorting bar and the output N line to the output N copper shorting bar e Connect the battery positive battery N and battery negative respectively to the Bat N Bat terminals 2 3 in 1...

Page 97: ...Warning To avoid generating spurious fault messages whenever it is necessary to switch the maintenance bypass switch to the on or off position the operation must be completed within three seconds 2 Be...

Page 98: ...for each phase designed to guarantee the UPS withstand short circuit at 30kA If this kit is installed please refer to Figure 8 20 for the fuse blow out curve when choosing the UPS downstream switch a...

Page 99: ...tery life depends on the ambient temperature and charge and discharge times High ambient temperatures and heavy discharge cycles will shorten the battery life To preserve the battery life it is necess...

Page 100: ...the ventilation holes are unobstructed 9 4 Checking the UPS Status We recommend checking the operational state of the UPS at least twice a year Check the following items 1 Check for any UPS fault cond...

Page 101: ...and construction IEC EN AS60146 series and 60529 10 2 Environmental Characteristics Table 10 2 Environmental characteristics Item Unit Rated power kVA 10kVA 20kVA Noise at 1m measured frontally dB A 5...

Page 102: ...d without discharging the battery 10 5 Electrical Specifications Intermediate DC Circuit Table 10 5 Battery Item Unit Rated power kVA 10kVA 20kVA Quantity of lead acid batteries1 Block 24 32 40 12Vdc...

Page 103: ...the system frequency may only be changed when the UPS is in bypass mode It is strictly prohibited to change the system frequency when the UPS supplying the load via the inverter 3 EN 50091 3 1 4 58 cr...

Page 104: ...le Frequency selection Auto BypEna Auto BypDisa 50Hz BypDisa 60Hz BypDisa Auto BypEna Inverter sync range 0 5Hz 1 0Hz 2 0Hz 3 0Hz 4 0Hz 5 0Hz 3 0Hz Bypass voltage upper limit 10 15 20 20 Bypass voltag...

Page 105: ...on battery YES NO NO Turn off when UPS on battery for 0 4320 min 2 Turn off when backup time less than 0 4320 min 0 Turn off when battery capacity less than 20 80 30 Turn on when power returns for 0...

Page 106: ...e EPO Emergency power off I O Input output IGBT Integrated gate bipolar transistor LBS Load bus synchronizer LCD Liquid crystal display LED Light emitting diode PC Personal computer PE Protective eart...

Page 107: ...pplicable This table has been prepared in accordance with the Standard SJ T 11364 Indicates that the content of hazardous substances in the average quality of all the materials used to manufacture the...

Page 108: ...referred to are trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness herein Vertiv Co assumes no respons...