Viega 2489.1, Instructions For Use Manual

Page 1: ...Model Year built 2489 1 from 01 2015 en_INT Pressgun Picco press machine set Instructions for Use ...

Page 2: ...Pressgun Picco press machine set 2 from 22 ...

Page 3: ...ntenance 9 2 4 Product description 9 2 4 1 Overview 9 2 4 2 Technical data 10 2 4 3 Operating mode 12 2 4 4 Control elements and indicators at the press machine 12 3 Handling 14 3 1 Transport and storage 14 3 2 Commissioning 15 3 3 Carrying out the pressing process 16 3 4 Troubleshooting 18 3 5 Care and maintenance 18 3 5 1 Cleaning 18 3 5 2 Performing checks 19 3 5 3 Inspection and maintenance 19...

Page 4: ...tend to possible operating instructions The use of Viega products must be carried out in accordance with the general rules of engineering and the Viega instructions for use 1 2 Labelling of notes Warning and advisory texts are set aside from the remainder of the text and are labelled with the relevant pictographs DANGER This symbol warns of possible life threatening injury WARNING This symbol warn...

Page 5: ...ional laws stand ards regulations directives and other technical provisions take priority over the German European directives specified in this manual The information herein is not binding for other countries and regions as said above they should be understood as a recommendation 1 4 Note on use of abbreviated terms For reading comfort the following abbreviated terms are used in these instructions...

Page 6: ...d electrical tools with power cable and battery operated elec trical tools without power cable Retain all safety advice and instructions for future reference a Keep your working area clean and well lit Untidy and badly lit working areas pose an accident hazard b Do not use the electrical tool in potentially explosive areas where flammable fluids gases or dusts are present Electrical tools generate...

Page 7: ...ry b Wear personal protective equipment Always wear protective glasses Depending on the type and application of the electrical tool you can reduce the risk of injury by wearing personal protective equipment such as dust mask anti slip safety shoes hard hat or hearing protection c Avoid accidental startup of the electrical tool Ensure that the elec trical tool is switched off before you connect it ...

Page 8: ...he working conditions and the task at hand into con sideration Using electrical tools for other than the intended use may result in dangerous situations a To charge the batteries only use the chargers recommended by the manufacturer Chargers intended for a certain type of batteries pose a fire risk if used for other batteries b To power the electrical tool only use the batteries intended for the r...

Page 9: ...5 2 3 2 Maintenance The tools are subject to normal wear and tear for this reason they must be maintained in regular intervals The maintenance servicing of the tools must be carried out at service points authorised by Viega See Ä Chapter 3 5 3 Inspection and maintenance on page 19 2 4 Product description 2 4 1 Overview 8 2 1 3 4 5 6 7 Fig 1 Overview of the machine elements 1 LED lamp 2 cylinder he...

Page 10: ...tery 18 V 2 0 Ah x x x Battery charger 230 V 18 V x x x Case with space saver for power pack x x x Instructions for use x x x 2 4 2 Technical data The product has the following technical data approximate values Nominal capacity 270 W voltage 18 V DC Machine supervision electronic Noise level 72 db A Uncertainty 3 db A Oscillation level 2 5 m s2 Uncertainty K 1 5 m s2 Power transmission hydraulic S...

Page 11: ...ed in the delivery to plug the power pack in the socket provided on site Input 220 240 V AC Tolerance range 5 Frequency 50 60 Hz Output 18 V DC max 33 A Dimensions L x W x H 124 x 78 5 x 73 mm Weight 1 kg Cable length 4 95 m Overheat protection 100 C power pack switched off Short circuit proof 45 A Overload protection provided Double insulation provided Operating temperature 10 C up to 60 C Storag...

Page 12: ...aw and closes it with a power of 24 kN This presses the press connector into the pipeline The Pressgun Picco is operated at 18 V DC voltage The power is sup plied via battery or power pack 2 4 4 Control elements and indicators at the press machine 1 2 Fig 2 Control elements at the front of the press machine 1 On Off button 2 LED indicators To avoid faulty operation and ensure perfect pressing the ...

Page 13: ...ool is faulty or 32 000 strokes reached Use the On Off button to switch the press machine on and off Keep the On Off button pressed to check the LED indicators for proper function The press machine switches off automatically after ten minutes if it is not used after switch on In case of interruption of the power supply during pressing press the button for manual release to return the roller head t...

Page 14: ...ed in the delivery in a dry and frost protected place The lithium ion rechargeable battery will need approx five complete charging and discharging cycles to reach its full capacity Protect the press machine and accessories from the following external influences n Shocks n Wetness and moisture n Dust and dirt n Frost and extreme heat n Chemical solutions and vapours The press machine has a high lev...

Page 15: ...mains CAUTION Risk of crushing from operating the press machine without press jaw If no press jaw is inserted your fingers may get caught in the danger zone and get crushed when the press machine starts up Never use the press machine without the press jaw inserted Do not reach your fingers into the danger zone Check the scope of delivery Insert the power pack or the fully charged lithium ion recha...

Page 16: ... lit The press machine is ready for operation 3 3 Carrying out the pressing process CAUTION Risk of injury due to improper operation Risk of getting your fingers and hands crushed Never start the press machine without the press jaw inserted During pressing do not reach into the range of the advancing and retracting roller head For safe operation hold the press machine tight at the handle and at th...

Page 17: ...atches the nominal width of the press jaw Fit the press machine with the press jaw inserted accurately and at a right angle to the pipe axis on the press connector Keep the Start button pressed until the automatic process starts ð As soon as the press machine builds up pressing force it automatically carries out and completes pressing until the entire press stroke has been carried out The pressing...

Page 18: ...n The green LED is lit The battery is too weak Fully charge the bat tery The battery or power pack is not properly inserted Check that it is prop erly inserted in the mounting bracket The mains cable of the power pack is not connected to the mains Connect it to the power supply The power supply is not correct Establish the power supply as specified by the manufacturer If the press machine does not...

Page 19: ...e or visible wear n Check the press jaws and press rings for smooth operation n Check all press jaws and press rings for proper function by carrying out a test pressing with press connector inserted The press jaw must lock completely to ensure proper pressing In case of malfunction contact an authorized service point 3 5 3 Inspection and maintenance The functional safety and permanent leak tightne...

Page 20: ...ing function will automati cally lock the press machine Please contact an authorized service point The Viega system press jaws and system press rings have a label showing the date when the next maintenance is due e g 1st quarter 2019 Have your machine serviced when due to ensure safety and availability 3 6 Service partners For maintenance and repair of the Viega system press tools contact the serv...

Page 21: ... E Tecno Izquierdo S L Avd del Manzanares 222 28026 Madrid 34 914 759158 tecno izquierdo telefonica net F PLASTIPRO 245 boulevard de l Europe 62118 Monchy le preux 33 361 47 40 45 contact sarl plastipro fr FN Sähköhuolto Tissari Oy Poijutie 3 70460 Kuopio 358 17 26 48 500 osmo tissari sht fi GR Ergon Equipment A E T E 102 Kleisthenous Papafiessa Str 153 44 Athens 30 210 604945 4 astathis ergon com...

Page 22: ... LLA Glasgow Depot 190 Unit K Ashley Drive Bothwell G71 8BS Glasgow 44 1698 740047 angela hepburn vpplc com UK Broughton Plant Hire Unit 10 Trade City Ashton Road RM3 8UJ Romford Essex 44 1708 383350 steve mbroughtonltd co uk 3 7 Disposal For environmentally compatible disposal send the press machine to your next customer service point or give it to a recycling company Do not dispose of the press ...