Viessmann PV1B 780, Installation Instructions For Contractors

Page 1: ...Installation instructions for contractors VIESMANN Vitoplex 100 Type PV1B 780 to 2000 kW 08 to 13 Oil gas boiler VITOPLEX 100 5461415 GB 9 2018 Dispose after installation ...

Page 2: ...gulations to be observed National installation regulations Statutory regulations for the prevention of accidents Statutory regulations for environmental protection Codes of practice of the relevant trade associations All current safety regulations as defined by DIN EN DVGW TRGI TRF VDE and all locally applicable standards a ÖNORM EN ÖVGW G K directives ÖVGW TRF and ÖVE c SEV SUVA SVGW SVTI SWKI VK...

Page 3: ...he sight glass aperture on burners without ventilation connection 11 Connections on the heating water side 13 Making the safety connection and testing for tightness 13 Fitting the thermal insulation 14 Boiler body thermal insulation 14 Mounting the fixing rails 14 Mounting the corner rails 17 Mounting the control unit 17 Control unit mounting bracket control unit back panel and burner cables 18 Ca...

Page 4: ...Fit new component or In conjunction with a tool Clean the sur face Dispose of component correctly Dispose of component at a suitable collec tion point Do not dispose of component in domestic waste Intended use The appliance is only intended to be installed and operated in sealed unvented heating systems that comply with EN 12828 with due attention paid to the associated installation service and op...

Page 5: ...an ufacturer for the individual case Intended use also includes the adherence to mainte nance and inspection intervals Product information Vitoplex 100 type PV1B Fuels Fuel oil and natural gas Permissible operating pressure 6 bar 0 6 MPa Rated heating output 780 to 2000 kW System examples Available system examples See www viessmann schemes com Intended use cont 5461415 ...

Page 6: ...iler supports Permissible load kg 3000 4668 6004 c front number mm pce 750 2 667 2 834 2 c back number mm pce 750 2 500 2 667 2 d mm 30 100 100 e unstressed mm 42 e stressed mm 37 Thermal insulation components The thermal insulation and casing are supplied in 2 packs The following is a list of the components in the individual packs 1 This space must be left clear in front of the boiler to facilita...

Page 7: ...ont panel bottom 2 Front panel top 3 Side panel 4 Side panel top 3 x 5 Side panel control unit qW Thermal insulation jacket qE Thermal insulation jacket centre qT Thermal insulation mat back bottom qZ Back panel top qU Back panel bottom Thermal insulation components cont 5461415 ...

Page 8: ...k 8 Fixing rail left front right back 9 Centre rail qP Corner rail front right with logo qI Mounting bracket back panel wP Mounting bracket wQ Mounting bracket fascia wW Cable trunking lower section wE Trunking retainer wR Cable trunking upper section wT Fixings Wing screw self tapping screw spring hook fixing clip Thermal insulation components cont 5461415 ...

Page 9: ...ration boiler supports C see page 6 In order to load the spring elements evenly floor undu lations should not be more prominent than 1 mm Arrange the boiler supports underneath the boiler Position the supports centrally underneath the base rails When the boiler is set down single boiler supports may temporarily be overloaded To aid installation support the boiler on 3 timbers 35 mm Position these ...

Page 10: ...rotective clothing During installation observe the following Sealing frame B should press centrally onto boiler door gasket D when the boiler door is closed Align mounting bracket C if required Combustion chamber sight glass Mounting the combustion chamber sight glass The sight glass casing with accessories is supplied inside the combustion chamber Changing the boiler door opening 5461415 ...

Page 11: ...oor is closed off with a plug The sight glass only serves to cover the aperture Danger When working with high temperature insulating materials that contain zirconium or aluminium silicate ceramic fibres fibre dust may develop This fibre dust can be harmful to health Only trained personnel may adjust or replace the insulation Wear suitable protective clothing especially breathing equipment and safe...

Page 12: ...12 2 Apply adhesive all around the plug Insert plug Note Adhesive drying time 24 hours 3 4 Fig 9 Combustion chamber sight glass cont 5461415 ...

Page 13: ...50 E Drain outlet R 1 Flue gas collector The version of cleaning cover on the flue gas collector depends on the output rating Making the safety connection and testing for tightness Install the safety lines Permiss operating pressure 6 bar 0 6 MPa Test pressure 9 bar 0 9 MPa Note Equip the boiler with a safety valve that is correctly sized and suitable for heating systems Install all pipe connectio...

Page 14: ... 2 1 3 A 4 Fig 11 A Black side outwards Note on step 1 Remove thermal insulation jacket from the upper boiler cover and connect with an overlap Boilers up to 1120 kW are supplied with 2 thermal insulation jacket parts boilers from 1350 kW with 3 thermal insulation jacket parts Mounting the fixing rails Parts required from thermal insulation pack 2 3 Side panel 7 8 Fixing rails 9 Centre rails wT Wi...

Page 15: ...e This will be required later Check that the serial number on the type plate matches the serial number stamped into the back panel of the boiler 2 Thread the wing nuts and washer into the top and base rails without tightening them 3 Hook in the fixing rails Only tighten after aligning Fitting the thermal insulation cont 5461415 ...

Page 16: ...k the side panels into position To provide better alignment it may be necessary to also hook in the corner rails see the following page 2 Align the fixing rails and tighten with the wing nuts 3 Remove the side panels again Fitting the thermal insulation cont 5461415 ...

Page 17: ... into the fixing rails Align corner rails vertically and horizontally Note Mount the corner rail with the logo at the front left 3 Secure the corner rails with 3 screws each Mounting the control unit Parts required from thermal insulation pack 2 3 Side panels 4 Side panels top 5 Side panel control unit qI Mounting bracket back panel Fitting the thermal insulation cont 5461415 ...

Page 18: ...ft Hook side panels into the slots provided starting at the bottom and working upwards Please note Never allow cables leads to come into contact with hot components Secure all cables leads with cable ties if neces sary Note If no burner cables were supplied provide burner cables on site Route the burner cables along the side of the boiler where the boiler door is hung Connections to the control un...

Page 19: ...Fig 16 Mounting the control unit 2 screws are supplied to secure the control unit A A Fig 17 Please note Damaged capillaries A result in temperature sensor faults Never kink the capillary tubes Mounting the control unit cont 5461415 ...

Page 20: ...tion wE Trunking retainer A 4 8 7 3 1 3 2 6 4x 5 4 Fig 18 Note on step 5 After the cables leads have been connected secure mounting bracket fascia A to the mounting bracket Mounting panels Parts required from thermal insulation pack 1 1 Front panel bottom 2 Front panel top qZ Back panel top qU Back panel bottom Mounting the control unit cont 5461415 ...

Page 21: ...21 Front panels 2 3 4 1 Fig 19 Back panels 2 1 Fig 20 Hook back panels into the slots provided Mounting panels cont 5461415 ...

Page 22: ...22 Boiler coding card and type plate B A 2 1 Fig 21 A Type plate B Coding card Connections on the flue gas side Ø D Ø 10 mm 2x Ø D Fig 22 Mounting panels cont 5461415 ...

Page 23: ...ced if working with high temperature insulation materials that contain zir conium or aluminium silicate ceramic fibres This fibre dust can be harmful to health Only trained personnel may adjust or replace the insulation Wear suitable protective clothing especially breathing equipment and safety gog gles Separate burner documentation d e h g a c f b Fig 23 Rated heating output kW 780 950 1120 1350 ...

Page 24: ...een the flame tube and thermal insulation block may result in dam age to the boiler door as a consequence of excessively high temperatures Carefully seal the annular gap Pressure switch Pressure switch The pressure switch is a safety accessory and is required for every boiler to EN 303 with pressure jet burners to EN 676 third party burners for shutting down the burner in case of flue gas back pre...

Page 25: ...25 Service instructions for boiler and boiler control unit plus separate burner documentation Commissioning and adjustment 5461415 ...

Page 26: ...26 5461415 ...

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Page 28: ... Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5461415 Subject to technical modifications ...