Viessmann Vitocell 140-E, Installation And Service Instructions Manual

Page 1: ...Installation and service instructions for contractors VIESMANN Vitocell 140 E 160 E Type SEIC Type SESB Solar buffer cylinder VITOCELL 140 E 160 E 5686973 GB 9 2019 Please keep safe ...

Page 2: ...nstallation regulations Statutory regulations for the prevention of accidents Statutory regulations for environmental protection Codes of practice of the relevant trade associations Relevant country specific safety regu lations Working on the system Isolate the system from the power sup ply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Safegu...

Page 3: ... work Repair work Please note Repairing components that fulfil a safety function can compromise the safe operation of the system Replace faulty components only with genuine Viessmann spare parts Auxiliary components spare and wearing parts Please note Spare and wearing parts that have not been tested together with the system can compromise its func tion Installing non authorised com ponents and ma...

Page 4: ...Cylinder with fitted Solar Divicon 17 Siting and levelling 17 Fitting the Vitotrans 18 Fitting the support panel 20 Making connections on the solar side 21 Installing the Solar Divicon 23 Connecting the Solar Divicon on the solar side and checking for leaks 23 Fitting the thermal insulation cover 24 Fitting the thermometer sensor if supplied and cylinder tempera ture sensor 25 Fitting the thermal ...

Page 5: ...teps required during inspection Not required during inspection Steps required during maintenance Not required during maintenance Intended use The appliance is only intended to be installed and operated in sealed unvented systems that comply with EN 12828 DIN 1988 or solar thermal systems that comply with EN 12977 with due attention paid to the associated installation service and operating instruc ...

Page 6: ...el for central heating backup in combination with heat pumps solar thermal systems oil gas boilers solid fuel boil ers and or electric heating with an immersion heater With the option to fit a Solar Divicon type PS10 pump station for a collector circuit With the option to fit a Vitotrans 353 Suitable for systems to EN 12828 and DIN 4753 Vitocell 160 E type SESB also includes a stratifi cation syst...

Page 7: ...m for cylinder temperature sensor 2 and thermometer sensor behind the thermal insu lation G Heating water return 2 from the heating circuits H Clamping device for cylinder temperature sensor 3 and thermometer sensor behind the thermal insu lation K Clamping device for cylinder temperature sensor 4 behind the thermal insulation L Heating water return 3 M Solar heating water flow air vent valve if S...

Page 8: ...ation of the temperature controller if installed Placing the heating water buffer cylinder on a plinth will make the room easier to clean Installing the cylinder with an immersion heater a b Fig 1 Immersion heater installation instructions Maintain the minimum clearance Note The unheated length of any threaded immersion heater installed on site must be at least 100 mm Output Immersion heat er Dim ...

Page 9: ...g A B 3 3x 1 2 4 Fig 2 A Bag with type plate B Bag of 3 adjustable feet 3 Insert the adjustable feet into the supports as far as they will go then adjust them to level the cylin der Note Never extend the adjustable feet beyond a total length of 35 mm 5 If no immersion heater is installed seal in the front female connection with plug R1 supplied Installation sequence Cylinder without fitted Solar D...

Page 10: ...e thermometer sensor capillaries to the back 4 Release the nuts 5 Push the clamping system onto the threaded studs and align 6 Tighten the nuts 7 Depending on where the sensor is to be fitted Secure the thermometer sensor in the clamping bracket or push as far as it will go into clamping systems A Push cylinder temperature sensor as far as it will go into the clamping system Note Do not wrap insul...

Page 11: ... Vitotrans 1 2 Fig 4 2 3 1 Fig 5 1 Fit the bolts to the cylinder 2 Fit the module 3 Screw the nuts onto the bolts until hand tight Installation sequence Cylinder without fitted Solar Divicon cont 5686973 Installation ...

Page 12: ...trans 2 Connect heating water return connection pipe B to connection E on the Vitotrans 3 Connect return stratification connection pipe C to connection F on the Vitotrans 4 Secure the pipes to the cylinder connections Installation sequence Cylinder without fitted Solar Divicon cont 5686973 Installation ...

Page 13: ...e cylinder Attach 6 clip fasteners to the edges of the right and left sections of the thermal insulation jacket Place the thermal insula tion jacket around the cylinder body Note Leave the clip fasteners in the first notch 2 Fit 4 clip fasteners above and 2 clip fasteners behind the Vitotrans so that they are evenly spaced 3 Push the clip fasteners as close together as possi ble 4 Install the imme...

Page 14: ...ver strip Version with Vitotrans Separate the cover strip at slot A and fit the upper section 3 Insert the rear sections of the Vitotrans thermal insulation Observe the groove in the thermal insu lation Installation sequence Cylinder without fitted Solar Divicon cont 5686973 Installation ...

Page 15: ... thermal insula tion 2 Push the cylinder thermal insulation towards the front by patting it This reduces the gap between the Vitotrans and the cylinder 3 Fit the rear cover strip to the thermal insulation 4 Affix type plate A Installation sequence Cylinder without fitted Solar Divicon cont 5686973 Installation ...

Page 16: ...gated hose into the elbow 2 Screw the air vent plug into the elbow 3 Push the corrugated hose into the solar flow and secure the elbow with flat gasket to the cylinder Route the drip hose of the air vent valve into a ves sel Continue on page 28 Installation sequence Cylinder without fitted Solar Divicon cont 5686973 Installation ...

Page 17: ... into the supports as far as they will go then adjust them to level the cylin der Note Never extend the adjustable feet beyond a total length of 35 mm 5 If no immersion heater is installed seal in the front female connection with plug R1 supplied Installation sequence Cylinder with fitted Solar Divicon 5686973 Installation ...

Page 18: ...itotrans 1 2 Fig 13 2 3 1 Fig 14 1 Fit the bolts to the cylinder 2 Mount the module 3 Screw the nuts onto the bolts until finger tight Installation sequence Cylinder with fitted Solar Divicon cont 5686973 Installation ...

Page 19: ...totrans 2 Connect heating water return connection pipe B to connection E on the Vitotrans 3 Connect return stratification connection pipe C to connection F on the Vitotrans 4 Connect the pipes to the cylinder connections Installation sequence Cylinder with fitted Solar Divicon cont 5686973 Installation ...

Page 20: ...20 Fitting the support panel 1 2 Fig 16 Note Use the two lower holes if fitting to the cylinder with 600 l capacity Installation sequence Cylinder with fitted Solar Divicon cont 5686973 Installation ...

Page 21: ...lar side 2 2 3 3 1 1 Fig 17 1 Remove the bottom pipes 2 Rotate the pipes towards the front until they touch the front adjustable foot 3 Fit the pipes Installation sequence Cylinder with fitted Solar Divicon cont 5686973 Installation ...

Page 22: ...r flow and secure the elbow with flat gasket to the cylinder 4 Fit the solar flow pipe 5 Fit the solar return pipe 6 Before the Divicon is fitted Attach thermal insula tion to the pipes the long section to the left hand pipe the short section to the right hand one Installation sequence Cylinder with fitted Solar Divicon cont 5686973 Installation ...

Page 23: ...lace the fittings are no longer visible Carry out the following steps before fitting the thermal insulation Solar side Permissible temperature 140 C Permissible operating pressure 10 bar 1 MPa Test pressure 16 bar 1 6 MPa Note For connection locations see page 7 1 Connect all pipework with detachable fittings 2 Fill the system on the solar side Solar collector service instructions 3 Check all fitt...

Page 24: ...24 Fitting the thermal insulation cover Fig 20 Installation sequence Cylinder with fitted Solar Divicon cont 5686973 Installation ...

Page 25: ...ermometer sensor capillaries to the back 4 Release the nuts 5 Push the clamping system onto the threaded studs and align 6 Tighten the nuts 7 Depending on where the sensor is to be fitted Secure the thermometer sensor in the clamping bracket or push as far as it will go into clamping systems A Push cylinder temperature sensor as far as it will go into the clamping system Note Do not wrap insulatin...

Page 26: ...nder Attach 6 clip fasteners to the edges of the right and left sections of the thermal insulation jacket Place the thermal insula tion jacket around the cylinder body Note Leave the clip fasteners in the first notch 2 Fit the clip fasteners behind the Solar Divicon and between Solar Divicon and Vitotrans maintaining an even spacing 3 Push the clip fasteners as close together as possi ble 4 Instal...

Page 27: ...eparing the front cover strip Cylinder capacity With Solar Divicon only With Vitotrans and Solar Divicon 600 l Separate the cover strip at slot A Use part B Do not use a cover strip 750 l Separate the cover strip at slot A Use part B Trim part C supplied with the connec tion set to 300 mm and use Trim part C supplied with the connec tion set to 300 mm and use 950 l Separate the cover strip at slot...

Page 28: ... bar 1 0 MPa Heating water side 3 bar 0 3 MPa Test pressure Solar side 16 bar 1 6 MPa Heating water side 4 8 bar 0 48 MPa Note For connection locations see page 7 1 Install the flow lines with a rise Fit an air vent valve at the highest point 2 Install the heat supply control unit 3 If the system does not already have one also install a type tested high limit safety cut out For this use a TR HLSC ...

Page 29: ...your local power supply utility and VDE or local regulations CH Connect the equipotential bonding in accordance with the technical requirements stipulated by your local power supply utility and SEV regulations Installation sequence Connecting the equipotential bonding 5686973 Installation ...

Page 30: ...ide 3 Close the thermal insulation back up again Insert the rear sections of the Vitotrans thermal insulation Observe the groove in the thermal insu lation Note If white creases appear on the surface of the thermal insulation these can be removed with hot air e g a hair dryer Commissioning inspection maintenance Ventilation on the solar side 5686973 ...

Page 31: ...aintenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Commissioning service reports Commissioning service reports 5686973 Appendix ...

Page 32: ... 1119 1119 Height Incl thermal insulation mm 1645 1900 2200 1900 2200 Excl thermal insulation mm 1520 1814 2120 1814 2120 Height when tilted Excl thermal insulation and adjust able feet mm 1630 1890 2195 1890 2195 Weight Incl thermal insulation kg 135 159 182 168 193 Excl thermal insulation kg 112 131 150 140 161 Connections male thread Heating water flow and return R 2 2 2 2 2 Heating water flow ...

Page 33: ...3 6 5 4 2 7 1 8 Capacity that can be heated by the im mersion heater l 375 375 Type SEIC 950 l Heat up time from 10 to 60 C h 12 5 6 3 4 2 6 3 3 1 2 1 Capacity that can be heated by the im mersion heater l 431 431 Type SESB 750 l Heat up time from 10 to 60 C h 10 9 5 4 3 6 5 4 2 7 1 8 Capacity that can be heated by the im mersion heater l 375 375 Type SESB 950 l Heat up time from 10 to 60 C h 12 5...

Page 34: ...stem are not part of ordi nary household waste For decommissioning the system isolate the system from the power supply and allow components to cool down where appropriate All components must be disposed of correctly Disposal Final decommissioning and disposal 5686973 Appendix ...

Page 35: ...es with the European directives and supplementary national requirements in terms of its design and operational characteristics Using the serial number the full Declaration of Con formity can be found on the following website www viessmann co uk eu conformity Certificates Declaration of conformity 5686973 Appendix ...

Page 36: ...r side air vent valve 16 Solar side connections 21 Solar side ventilation 30 Specification 32 T Thermometer sensor 10 25 V Vitotrans fitting 11 18 Viessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5686973 Subj...