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MAGNETIC DRIVE PUMPS

SERIES 823 - STEEL

825 - CAST IRON

827 - STAINLESS STEEL

SIZES LQ, LS, Q & QS

VIKING PUMP, INC.

 

 A Unit of IDEX Corporation

 

 

Cedar Falls, IA 50613 USA

SECTION TSM 845.1
PAGE

1 Of 13

ISSUE

C

TECHNICAL SERVICE MANUAL  

CONTENTS

WARNING !

Persons  with  surgical  implants  of  a 

metallic  or  electronic  nature  should 

avoid  working  on  pump  –  especially  the 

inner magnet assembly.

MODEL NUMBER CHART 

UNMOUNTED PUMP

UNITS

LQ-825, 823, 827

Units are designated by the un-

mounted pump model numbers 

followed by the magnetic coupling 

size and a letter indicating drive style:

B – Bracket Mount

R – Viking Reducer Drive

P = Commercial Reducer Drive

(Example: LS-827 MD-D140 R)

LS-825, 823, 827

Q-825, 823, 827

QS-825, 823, 827

Introduction .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  1
Special Information .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  3
Pressure Relief Valves  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  3
Maintenance   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  3
Disassembly: Pump.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  6
Pump Rotation  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7
Port Arrangement .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  7
Disassembly: MD-D Series Coupling .  .  .  .  .  .  .  .  .  .  7
Bearing Housing   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  9
  Disassembly of Bearing Housing  .  .  .  .  .  .  .  .  .  .  9
  Assembly of Bearing Housing .  .  .  .  .  .  .  .  .  .  .  .  9
Installation of Bushings .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  9
Pump Assembly.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .10
Adjusting Head Gasket End Clearance .  .  .  .  .  .  .  .   11
Assembly: D Series Coupling .  .  .  .  .  .  .  .  .  .  .  .  .   11
Troubleshooting .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .   12
Pressure Relief Valves  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .   12
  Pressure Adjustment   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .   12
  Disassembly: Relief Valve.  .  .  .  .  .  .  .  .  .  .  .  .   13
  Assembly: Relief Valve  .  .  .  .  .  .  .  .  .  .  .  .  .  .   13

fIGURE 1

LS-825 MD-D290 R

Complete Unit on Base with Viking “C” Reducer

fIGURE 2

QS-825 MD-D450 B

Bearing Carrier, footed Pump and Coupling Bracket 

Jacketed Pump Bracket

INTRODUCTION

The  illustrations  used  in  this  manual  are  for  identification 

purposes  only  and  should  not  be  used  for  ordering  parts. 

Secure a parts list from the factory or a Viking

®

 representative. 

Always give the complete name of the part, model and serial 

number  of  the  pump  when  ordering  repair  parts. The  pump 

model  and  serial  number  can  be  found  on  the  nameplate 

secured to the pump.

In the Viking model number system, the basic size letters are 

combined  with  series  number  (825,  823,  or  827)  indicating 

basic pump construction material (cast iron, steel or stainless 

steel).

This manual deals only with Series 825, 823 and 827 magnetic 

drive  pumps  and  couplings.   

Refer  to  figures  1  through 

21

 for general configurations and nomenclature used in this 

manual.  Pump specifications and recommendations are listed 

in Catalog Section 845.

Summary of Contents for 823

Page 1: ... 10 Adjusting Head Gasket End Clearance 11 Assembly D Series Coupling 11 Troubleshooting 12 Pressure Relief Valves 12 Pressure Adjustment 12 Disassembly Relief Valve 13 Assembly Relief Valve 13 FIGURE 1 LS 825 MD D290 R Complete Unit on Base with Viking C Reducer FIGURE 2 QS 825 MD D450 B Bearing Carrier Footed Pump and Coupling Bracket Jacketed Pump Bracket INTRODUCTION The illustrations used in ...

Page 2: ...Viking Pump product catalog DO NOT attempt to dismantle a pressure relief valve that has not had the spring pressure relieved or is mounted on a pump that is operating AVOID contact with hot areas of the pump and or drive Certain operating conditions temperature control devices jackets heat tracing etc improper installation improper operation and improper maintenance can all cause high temperature...

Page 3: ...This may be a relief valve mounted directly on the pump an inline pressure relief valve a torque limiting device or a rupture disk Do not rely on decoupling of magnets for protection from over pressure this may result in damage to the magnets pump or other equipment 2 If pump rotation is to be reversed during operation pressure protection must be provided on both sides of the pump 3 The relief val...

Page 4: ...table alternate SUGGESTED REPAIR TOOLS The following tools are required to properly repair a Mag Drive pump These tools are in addition to standard mechanics tools such as open end wrenches socket set pliers screw drivers etc Most items can be obtained from an industrial supply house 1 Soft headed hammer 2 Allen wrenches 3 Spanner wrench adjustable pin type for use on end cap Source 482 J H Willia...

Page 5: ...e 19 Idler Bushing 29 Capscrews for Relief Valve 10 Locating Pin 20 Idler Bushing FIGURE 5 EXPLODED VIEW LQ LS SIZE MAG DRIVE PUMPS FIGURE 6 EXPLODED VIEW Q QS SIZE MAG DRIVE PUMP QS SHOWN ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 Brkt Gasket Pilot Face 10 Locating Pin 19 Idler Bushing 2 Brkt Gasket Pilot O D 11 Pipe Plugs 20 Head Gaskets 3 Bracket 12 Casing 21 Idler Pin 4 Capscrews for...

Page 6: ...re original parts and in good condition usually the rest of the pump is also in good condition FIGURE 7 EXPLODED VIEW D SERIES COUPLING ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 1 Locknut 9 Jack Screws 17 Outer Magnet Assembly 2 Lockwasher 10 Set Screws 18 Bracket 3 Endcap 11 Insert 19 Temperature Monitor Optional 4 Lip Seals 12 Capscrews Bearing Housing 20 Pipe Plug 5 Bearing Spacer Oute...

Page 7: ...on the suction side of the head Remove the pipe plug and reinstall in the other similar hole in the head Follow the procedure for pump assembly Reverse the relief valve orientation so the adjusting cap points towards suction port PORT ARRANGEMENT Standard configuration as viewed from the pump shaft is right angle porting LQ LS Q the suction port for clockwise rotation is at 9 o clock The top port ...

Page 8: ...down on a clean flat surface preferably not steel to keep from rolling around Remove temperature probe if present FIGURE 11 FIGURE 12 FIGURE 13 FIGURE 14 7 Insert a brass bar through a port between two rotor teeth and loosen the capscrew holding the inner magnet onto the shaft See Figure 13 The 0 437 capscrew has right hand threads therefore turn it counterclockwise THE INNER MAGNET HAS A VERY STR...

Page 9: ...If the seal is in good condition slide the endcap over the outer spacer then thread into bearing housing Center the inner spacer so the shaft will slide through the two bearings Thread in the end cap until it makes contact with the outer TRB Tighten the endcap by hand until tight and secure in position with the 2 setscrews 3 Insert the outer magnet shaft through the bearings and the spacers When t...

Page 10: ...gaskets have been put in place 5 Coat the idler pin with suitable lubricant and place the idler on the idler pin in head 6 The head can now be assembled on the pump Tilt the top of the head away from the pump slightly until the crescent enters the inside diameter of the rotor and rotate the idler until its teeth mesh with the rotor teeth Line up mark on head and casing which were previously marked...

Page 11: ...all one 015 and 007 gasket onto the head With the idler on idler pin place head into the pump casing With capscrews tight the feeler gage should fit snugly otherwise gaskets should be added or removed until the proper clearance is attained See Figure 19 FIGURE 19 FIGURE 20 PROCEDURE B If the pump is in the pipeline and not accessible through ports remove the head and remove gaskets Put the head ba...

Page 12: ...he strainer is partially clogged An air leak somewhere in suction line The pump may be running too slow Is motor the correct speed and wired up correctly The pressure relief valve is set too low stuck open or has a damaged poppet or seat The bypass line around the pump is partially open The pump is worn out or has too many gaskets Pump takes too much power stalls motor The liquid is more viscous t...

Page 13: ...FOR A PARTICULAR PURPOSE No officer or employee of IDEX Corporation or Viking Pump Inc is authorized to alter this warranty DANGER Before opening any Viking pump liquid chamber pumping chamber reservoir relief valve adjusting cap fitting etc be sure 1 That any pressure in the chamber has been completely vented through the suction or discharge lines or other appropriate openings or connections 2 Th...

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