Viper 50000605, Instructions For Use Manual

Page 1: ...Model No 50000605 55940533 Rev A JUNE 2021 Original instructions ROS1300 INSTRUCTION FOR USE ...

Page 2: ......

Page 3: ...ption Charging mode 220 240V 50 60Hz Working mode 24V DC IP24 Type ROS1300 Is in compliance with the following standards EN 60335 1 2012 A11 2014 A13 2017 EN 60335 2 72 2012 EN 61000 3 2 2019 A1 2021 EN 61000 3 3 2013 A1 2019 EN 61000 6 2 2019 EN 61000 6 4 2019 Following the provisions of Supply of Machinery Safety Regulations 2008 1597 Electromagnetic Compatibility Regulations 2016 1091 Penrith 1...

Page 4: ...HECK SETTING ON A NEW MACHINE 13 BATTERY INSTALLATION AND BATTERY TYPE SETTING WET GEL AGM DIS EXI FUL OPT ENE TPPL 14 BEFORE MACHINE START UP 15 STARTING AND STOPPING THE MACHINE 16 PARKING BRAKE 17 MACHINE OPERATION 17 HOPPER DUMPING 18 SIDE BROOM INSTALLATION 18 WATER SPRAY FLOW SETTING 19 AFTER USING THE MACHINE 19 PUSHING TOWING THE MACHINE 19 MACHINE STORAGE DURING LONG INACTIVITY 20 FIRST P...

Page 5: ...law in force NOTE The copies of the original Declaration of Conformity are provided together with the machine documentation ACCESSORIES AND MAINTENANCE All the necessary operation maintenance and repair procedures must be made by qualified personnel or our company appointed repair center ONLY original or approved spare parts and accessories can be used Contact our company s customer service for an...

Page 6: ...sary precautions to safeguard people and property VISIBLE SYMBOLS ON MACHINE WARNING Read all the instructions carefully before performing any operation on the machine WARNING Do not wash the machine with direct or pressurized water jets WARNING Do not use the machine to work on slopes with a gradient exceeding that is defined in the specifications section SYMBOLS THAT APPEAR ON THE INSTRUCTION FO...

Page 7: ...arger cable Do not pass the cable through a closed door or wind the cable around sharp edges or corners Do not run the machine over the battery charger cable Keep the battery charger cable away from heated surfaces Do not charge the batteries if the battery charger cable or the plug are damaged To reduce the risk of fire electric shock or injury do not leave the machine unattended when it is charg...

Page 8: ...sibility on the floor to be cleaned but it does not authorize anyone to use the machine in dark environments This machine is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge Close attention is necessary when used near children Children should be supervised to ensure that they do not play with the machine Whi...

Page 9: ... Chassis 17 Right cover 18 Side blade 19 Drive wheel with mechanical brake 20 On board charger plug 21 External charger connector 22 Warning light 23 Adjustable seat with safety switch 24 Blue light 25 Logo label 26 Headlight 27 Spray nozzle 28 Side broom 29 Right bumper 30 Solution valve 31 Cover 32 Cup holder 33 Left cover 34 Flap pedal 35 Parking brake 36 Left bumper 37 Front blade 38 Front whe...

Page 10: ...UCTION FOR USE ENGLISH 7 39 On board charger 40 Main broom adjuster 41 Hood support cable 42 Circuit breaker box 43 Battery connector 44 Battery 45 Battery tray 46 Main broom Figure 3 40 44 41 45 42 46 39 43 ...

Page 11: ...haker flashes and press for 1 second again to exit 53 One button start button Turn on off all vacuum motor main broom and side brooms 54 Forward reverse button 55 Horn button 56 Ignition key I ON O OFF 57 Side broom speed adjusting knob 58 Headlight button Turn on off the headlight Press for 1 second to turn on off the blue light if equipped 59 Left turn indicator button 60 Right turn indicator bu...

Page 12: ...plays OFF 5 Main and side broom arrow icon does not rotate Key 56 on One button start 53 on Seat safety switch 23 on Accelerator pedal 32 pressed 1 The point in the hour meter flashes 2 The tap water drop icon does not display 3 The fan icon rotates 4 Filter shaker icon displays OFF 5 Main and side broom arrow icon rotates Separate running mode Key 56 on Seat safety switch 23 on One button start 5...

Page 13: ...trol Charging mode Connect charger plug to power supply 1 LCD displays charging status 2 All functions are shut down Power off mode Key 56 off Or emergency stop button 61 on 1 The power is cut off 2 LCD is off Note Before turning off the key 56 turn off the one button start 53 and wait for the broom to rise to the fully up position ACCESSORIES The following accessories are optional 1 WET GEL AGM T...

Page 14: ...80 W Output 100 W Input 0 38 HP Output 0 14 HP Drive system motor Input 936 W Output 650 W Input 1 2 HP Output 0 88 HP Vacuum system motor Input 168 W Output 139 W Input 0 23 HP Output 0 19 HP Filter shaker motor Input 144 W Output 100 W Input 0 2 HP Output 0 14 HP Rated Power 2640 W 3 6 HP Power consumption 950 W 1 3 HP Sound pressure level at workstation ISO 11201 ISO 4871 LpA 72 3 dB A Machine ...

Page 15: ...GR BK Green and Black OR BK Orange and Black C1 C21 Wire To Wire Connectors EB1 DashBoard 5V 0 8A Max BRN WHI RED BLK RED RED BLK RED YEL YEL 24V TO 1A5 BRN BLK BRN BRN BLK BRN BLU RED RED YEL BLU GRN BLK BLK BLK BLK GRN BLK RED BLK POT Low J9 2 GR BK RD BK RED BLK YE BK RED BLK ORG YEL ORG ORG YEL RED BLK BLK BN BK BLK BLK RED BLK RED RED BLK SW1 Emergency Stop M M1 Main Brush Actuator C5 1 C5 2 ...

Page 16: ...ding to the type of batteries used WET or GEL AGM DIS EXI FUL OPT ENE TPPL Check the batteries for damage before installation Disconnect battery connector and battery charger plug Handle the batteries with great care Install the battery terminal protection caps supplied with the machine NOTE The machine requires four 6V batteries connected and installed in the positions shown in Figure 6 Batteries...

Page 17: ...s select battery mode Figure 7 10 Release both vacuum button A Figure 7 and pump button B Figure 7 11 Press vacuum button A Figure 7 and pump button B Figure 7 to select battery type E Figure 7 12 Press headlight button D Figure 7 about 1 second later the screen displays Update OK indicating that battery type is set up then restart machine C Figure 7 Battery charging Fully charge the batteries see...

Page 18: ...gure 9 for proper operation 6 Press the accelerator pedal D Figure 9 slightly then release it to check if the machine can be steered forward and stopped 7 To ensure safety confirm the machine can be stopped immediately when pressing the emergency stop button B Figure 9 Turn the emergency stop button to reset it WARNING If the pedal is spongy or fades under pressure without an efficient braking for...

Page 19: ... N Figure 10 Main side brooms and vacuum motor begin to work 5 Adjust side broom speed with side broom speed adjusting knob I Figure 10 based on cleaning requirements 6 The USB charging port D Figure 10 can be used to charge mobile phone or pad when ignition key J Figure 10 is turned to I 7 Press the horn button K Figure 10 to warn people when necessary NOTE The main broom and side brooms F and H ...

Page 20: ...e floor 4 To collect light and bulky waste materials lift the front blade by pressing the flap pedal H Figure 10 take into consideration that the machine vacuum capability is reduced when the front blade is lifted CAUTION When operating on wet floors it is essential to turn off the vacuum system by pressing the vacuum button A Figure 12 to prevent the dust filter from being damaged 5 For machine p...

Page 21: ...he inner boxes with handle C Figure 13 if equipped 7 Install the hopper D Figure 13 and engage it to the inner guides then fasten it with the latch A Figure 13 SIDE BROOM INSTALLATION WARNING It is advisable to wear protective gloves when replacing the side brooms because there can be sharp debris between the bristles 1 Drive the machine onto level ground and engage the parking brake 2 Turn the ig...

Page 22: ...Press one button start button C Figure 16 to turn off all functions vacuum main side brooms and pump and then main broom and side brooms will be lifted 9 Press filter shaker button to turn on the filter shaker B Figure 16 10 Empty the hopper D Figure 13 see the procedures in the previous paragraph 11 Turn the ignition key A Figure 16 to O and remove it 12 Engage the parking brake 13 If necessary c...

Page 23: ...vice Center This manual only describes the general and common maintenance procedures For other maintenance procedures that are not in below maintenance schedule table please contact our Technical Support Department SCHEDULED MAINTENANCE TABLE Procedure Upon delivery Every 10 hours Every 50 hours Every 100 hours Every 200 hours Every 400 hours Battery charging 1 Battery WET electrolyte level check ...

Page 24: ...nnect the external charger connector to the connector E Figure 18 on the machine When the external charger is connected to the machine all machine functions are automatically shut down 5 Plug the external charger into the wall socket 6 When battery charging is completed unplug the charger from the wall socket then disconnect the external charger cable from the machine 7 Check electrolyte level aft...

Page 25: ...not within specifications adjust the main broom height according to the following procedures 2 Engage the parking brake 3 Turn the ignition key to O 4 Open the cover 5 Turn the main broom adjuster B Figure 21 on the right side of the machine as shown below To increase the print width turn it counterclockwise to lower the broom To decrease the print width turn it clockwise to lift the broom NOTE Th...

Page 26: ...Check that the drive hub F Figure 24 is free from dirt or foreign materials strings cords etc accidentally rolled up 8 The new main broom must be installed with the bristle pattern as shown in the figure G Figure 24 9 Install the new main broom and ensure that the hexagonal mesh H Figure 24 correctly fits into the drive hub F Figure 24 10 Install the hub J Figure 26 into the main broom 11 Install ...

Page 27: ...dal Check that the side broom prints are as shown in the figure A and B Figure 28 If the print is not within specifications adjust the side broom height according to the following procedures 2 Engage the parking brake 3 Turn the ignition key to O 4 Unscrew the knobs A Figure 22 and remove the left cover B Figure 22 5 Adjust the side broom adjuster C Figure 29 until the proper print A and B Figure ...

Page 28: ...e 32 opposite to the wire gauze B Figure 32 Complete the cleaning procedure by using compressed air C Figure 32 at a maximum of 6 bars 85 psi blowing only from the side of the wire gauze B Figure 32 at a minimum distance of 30 cm According to the filter type observe the following cautions Paper filter optional Do not use water or detergents to clean it otherwise it can be damaged Polyester filter ...

Page 29: ...ain broom as shown in the relevant paragraph 9 Check the front A Figure 39 and rear blades B Figure 38 for integrity Replace the blades when they have cuts A Figure 35 larger than 20 mm or cracks B Figure 35 larger than 10 mm for blade replacement refer to the Service Manual 10 Check that The front blade A Figure 36 slightly touches the ground The distance from the ground to the rear blade B Figur...

Page 30: ...ition on the seat The F5 fuse is blown Replace the fuse The main broom does not work The F7 circuit breaker is open Reset it by pressing relevant switch One button start button is not pressed Press one button start button The F5 fuse is blown Replace the fuse The side brooms do not work Side broom button or one button start button is not pressed Press side broom button or one button start button T...

Page 31: ... pressed Error 17 Electric Brake Failure Electric brake failure Error 18 Spray Water Depleted Spray water is depleted Error 19 Side brush open circuit Side brush circuit is open Error 20 Main brush open circuit Main brush circuit is open Error 21 Pump open circuit Pump water spray device circuit is open Error 22 Filter C motor open circuit Filter clean motor circuit is open Error 23 Tract motor ov...

Page 32: ......

Page 33: ...Company information www vipercleaning eu www nilfisk us info eu vipercleaning com ...