Vitronics Soltec 42284, Installation Manual

Page 1: ...rsion 38 2 0 001 VITRONICS SOLTEC BV Visit address Innovatiepark 12 4906 AA Oosterhout the Netherlands Mail address P O Box 143 4900 AC Oosterhout the Netherlands Telephone 31 162 483000 Fax 31 162 48...

Page 2: ...83000 Tel 49 9391 98820 Fax 31 162 483269 Fax 49 9391 988228 AMERICAS VITRONICS SOLTEC Inc 2 Marin Way Stratham New Hamphire 03885 USA Tel 1 603 772 7778 Fax 1 603 772 7776 ASIA PACIFIC VITRONICS SOLT...

Page 3: ...descriptions are found or the reader considers that improvements are necessary to overcome any in accuracies please inform us We appreciate any comments which will help us to improve this documentatio...

Page 4: ...iv...

Page 5: ...Mechanical hazard 1 4 1 4 5 Eye hazard 1 4 1 4 6 Nitrogen 1 5 1 4 7 Fire hazard 1 5 1 4 8 Exhaust system 1 5 1 5 Precautions 1 6 1 6 Safety 1 7 1 6 1 Audible and visual indications 1 7 1 6 2 Precautio...

Page 6: ...vi 2 4 4 Exhaust system 2 4 2 4 5 Personal computer 2 5 2 5 Opening cover for leveling 2 6 2 6 Leveling 2 7 2 7 Installation Sheets and Requirements 2 8 Index vii...

Page 7: ...All moving parts of the system including pulleys belts chains coolingfans sprocketwheels vacuum doors and cylinders presents a potential danger Be careful with covers and doors Always pay atten tion...

Page 8: ......

Page 9: ...n and the machine We urge all users including operators and maintenance personnel to read this chapter before using the Vitronics Soltec soldering equipment We strongly recommend all personnel that wi...

Page 10: ...THE WARNINGS AND CAUTIONS SHOWN IN THIS CHAPTER 1 3 REQUIRED MATERIALS TO WORK SAFE We have made a kit including the required materials to work safe with your soldering equipment 1 3 1 ORDERING DETAI...

Page 11: ...terial Safety Data Sheet from the flux When small amounts are inhaled seek fresh air Be sure that the exhaust system works properly Never eat drink or smoke while working on the machine Wash hands aft...

Page 12: ...switch with a padlock Ensure that the system is properly grounded 1 4 4 MECHANICAL HAZARD All moving parts of the soldering system including pulleys belts chains coolingfans sprocket wheels and cylind...

Page 13: ...er is in the surroundings of the machine 1 4 8 EXHAUST SYSTEM Standard for testing purposes at Vitronics Soltec a bridge is made for exhaust on This bridge must be removed at Vitronics Soltec Check if...

Page 14: ...area is well ventilated The machine must be installed with an effective ventilating system Only qualified personnel is allowed to work on the equipment Always keep fire extinguishers on hand Fluids a...

Page 15: ...BUZZER TABLE 1 2 GREEN LIGHT TABLE 1 3 YELLOW LIGHT TABLE 1 4 RED LIGHT SIGNAL FUNCTION Fast Critical alarm Machine will block SIGNAL FUNCTION Steady Machine run Flashing slow Machine not at setpoint...

Page 16: ...uses or circuitbreakers in the machine which are not according the specifications from the electrical circuit diagrams 1 6 2 3 MAXIMUM CURRENT RELAYS In case of an overcurrent in the motorcircuits a r...

Page 17: ...Soltec Agent personnel At the end of this chapter an installation sheet is located 2 2 TRANSPORT 2 2 1 SYMBOLS USED FIGURE 2 1 SYMBOLS ON PACKAGING 1 Position pallet box for transport 2 Breakable 3 Ke...

Page 18: ...hould be followed When the machine is packed on a wooden pallet follow instructions in paragraph 2 3 2 2 3 1 PACKET IN CRATE FIGURE 2 2 CRATE Use the above figure order A B C to uncrate Other order ca...

Page 19: ...ved the myReflow can be placed on the place the cus tomer has provided FIGURE 2 5 FORKLIFT UNDER MACHINE To lift and transport the myReflow use the positions as shown in the installation sheet at the...

Page 20: ...hine 2 4 4 EXHAUST SYSTEM One exhaust gauge of 165 mm 6 5 is provided This should be connected with the customer s exhaust system not supplied by Vitronics Soltec Inflammable and or explosive gas migh...

Page 21: ...The complete Personal Computer is packed in boxes for transporting FIGURE 2 6 INSTALLING PC 1 Unpack all boxes 2 Unpack PC arm 3 Slide signal column in position 4 Install keyboard holder 5 Install ke...

Page 22: ...lowed by qualified personnel 1 Switch on the mainpower and PC 2 Select the myReflow icon on your desktop to start the PC program 3 Select from the Status Menu Reset 4 Enter your username and password...

Page 23: ...he machine until it stands perfectly in both X and Y direction A spirit level should be placed on the frame for checking the X direction For the Y direction the spirit level should be placed on both c...

Page 24: ...INSTALLATION 8 CHAPTER 2 2 7 INSTALLATION SHEETS AND REQUIREMENTS see next pages...

Page 25: ...1 Installation sheets 10 Positions Front View MR820A myReflow 7038 VERSION November 2009...

Page 26: ...2 Installation sheets myReflow 7038 VERSION November 2009 Top View 10 Positions MR820A...

Page 27: ...3 Installation sheets myReflow 7038 VERSION November 2009 12 Positions MR820N MR930A MR1020A Front View...

Page 28: ...4 Installation sheets myReflow 7038 VERSION November 2009 12 Positions Top View MR820N MR930A MR1020A...

Page 29: ...5 Installation sheets myReflow 7038 VERSION November 2009 14 Positions MR930N MR1040A MR1130A MR1020N Front View...

Page 30: ...6 Installation sheets myReflow 7038 VERSION November 2009 14 Positions Top View MR930N MR1040A MR1130A MR1020N...

Page 31: ...7 Installation sheets myReflow 7038 VERSION November 2009 16 Positions MR1040N MR1130N Front View...

Page 32: ...8 Installation sheets myReflow 7038 VERSION November 2009 16 Positions MR1040N MR1130N Top View...

Page 33: ...9 Installation sheets myReflow 7038 VERSION November 2009 Side View...

Page 34: ...106 53 98 64 106 53 106 53 57 21 106 53 57 21 Pressure per leveling foot N inch 585 6 36 6 36 687 6 36 687 687 369 687 369 Nitrogen requirements minimum only for nitrogen machine bar PSI 4 8 70 Nitrog...

Page 35: ...ours 1 3 G Green light 1 7 H Hazards 1 3 High voltages 1 4 Hot surfaces 1 3 I Installation Sheet 2 8 L leveling 2 6 Lifting 2 3 M Mechanical hazard 1 4 N Nitrogen 1 5 Note 1 2 P Precautions 1 6 Puttin...