Vivid Matrix Omni-Flow, Product Instruction Manual

Page 1: ...anual Omni Flow Feeder The Matrix has been designed to be user friendly however we strongly recommend you take a few minutes to read through this manual to ensure correct operation Keep this manual safe for future reference ...

Page 2: ...Page List of contents 2 1 Short description of the feeder 4 2 About this instruction manual 4 3 Safety 5 4 Technical Data 7 5 Component locator 8 6 Installation 11 7 Operation 12 8 Operation and functions of the display 16 9 Accessories 31 10 Troubleshooting 32 ...

Page 3: ... Overview 8 5 2 Front view 9 5 3 Operating panel 10 6 Installation 11 6 1 Installation instructions 11 6 1 1 Installation location 11 6 1 2 Power supply 11 6 1 3 Maintenance 11 7 Operation 12 7 1 Setting the blow air channels 13 7 1 1 Adjusting the air quantity 13 7 2 Stacking table height and setting 14 7 3 Speed 14 7 4 Test sheet 15 7 5 Switching on automatic mode 15 8 Operation and functions of...

Page 4: ...nu Loading job selection via filter 23 5 2 0 Menu Saving job 23 5 3 0 Menu Deleting job selection via cursor buttons 23 5 3 0 Menu Deleting job selection via filter 24 9 0 0 Menu Fans 25 10 0 0 Menu Customer service Information Service 25 10 2 0 Menu Information 26 10 2 1 Menu Software information 1 26 10 4 0 Menu Spacing 26 10 4 2 Menu Modifying vacuum length 27 10 4 3 Menu Modifying sheet distan...

Page 5: ...n this manual exclusively applies to machine modifications and accessory parts ap proved by Vivid We expressly point out that we do not assume any responsibility if you make any modifications to the device or if you use it for any purpose not described in this manual This also applies if the instructions and notes provid ed in this manual are disregarded Read this instruction manual carefully All ...

Page 6: ...vicinity of the device For information on machine maintenance please refer to chapter 6 1 3 Damaged electric cables plugs must be replaced immediately Installation Follow the instructions specified in chapter 6 Operation During the stacking process do not touch any part of the unit except for the control panel When the stacking process is finished and as long as the unit is turned on do not touch ...

Page 7: ...er it does feature some safety equip ment in order to prevent injury or material damages Emergency STOP In any case the Emergency STOP button will be pressed the feeder stops immediately As long as the button is locked the machine cannot be started The Emergency STOP button protects operator s as well mechanical parts from accident and damage ...

Page 8: ...m 2 5 m min Maximum 45 m min Optional 60 m min Paper stocks 65 500 gsm Power supply 100 240 VAC 50 60 Hz with optionally available table extension Machine dimensions 4 1 In addition to the working space for the stacking ta ble there must also be sufficiently free space to the sides of the machine approx 1 m on the operat ing side 0 5 m on the non operating side All dimensions in millimetres 602 73...

Page 9: ...tion 1 0 09 2017 8 32 5 Component locator Overview 5 1 Double sheet detector Infeed conveyor Stacking table height setting Touchscreen display NOP non operating side OP operating side Guide angle short Stacking table Operating panel ...

Page 10: ...ual Omni Flow Edition 1 0 09 2017 9 32 Front view 5 2 Vivid machine plate Adjusting knob for paper gap Adjusting knob for air blowers Side guide Blow air channels Paper lock Conveyor belts Operating Manual Omni Flow ...

Page 11: ... purposes When pressed longer than 2 seconds the machine switches into automatic mode STOP button Stops the machine UP button Raises the table Can only be actuated when the machine is not running and the STOP button lights up red DOWN button Lowers the table Can only be actuated when the machine is not running and the STOP button lights up red Emergency STOP Stops the machine immediately Touchscre...

Page 12: ... purposes When pressed longer than 2 seconds the machine switches into automatic mode STOP button Stops the machine UP button Raises the table Can only be actuated when the machine is not running and the STOP button lights up red DOWN button Lowers the table Can only be actuated when the machine is not running and the STOP button lights up red Emergency STOP Stops the machine immediately Touchscre...

Page 13: ...e vibration without any harmful chemicals which is reasonably dust free where the equipment is not exposed to water 6 1 2 Power supply Make sure the power supply is always within the following range 100 240 V 50 60 Hz If you power several devices through one power outlet make sure that their combined power consumption does not exceed 10A The equipment has an Appliance Inlet Coupler C20 acc to IEC ...

Page 14: ... the side guide to the side Load the paper Maximum stacking height Position the guide angles in accordance with the paper size It doesn t make a difference if the foot of the guide points inwards or outwards Caution The guide angle on the side must be placed flush against the paper The guide angle short rear may have approxi mately 1 mm spacing When pressed briefly the START button the table moves...

Page 15: ...1 Adjusting the air quantity In the main menu select the fans menu The air quantity must be matched to the calliper The air quantity is predefined in the factory according to size and grammage Increase the air setting for thicker paper reduce it for thinner Tip Less is more A few suggestions Suction air flow 10 Suction air flow 10 Suction air flow 25 Blow air flow 15 Blow air flow 15 Blow air flow...

Page 16: ...ive to the paper Fanned out paper is made more compact Clockwise rotation will decrease the distance of the conveyor belts relative to the paper Fanned out paper is spread out more Maximum stacking height Two marks arrows at the side walls indicate the maximum stacking height If the paper table is in the lowest position make sure that it is not loaded beyond this mark ...

Page 17: ...tacking table automatically after each sheet so that the top sheet is always at the same height 1 In order to activate the test sheet it is required that the Matrix is switched on the paper is loaded chapter 7 the channels are set chapter 7 1 and the job details are entered For more detailed information on entering a job see from chapter 8 2 Press and hold the table up button until the stacking ta...

Page 18: ...lues A value can only be changed within cer tain limits Clear Value is set to 0 Return Applies a changed value Alphanumeric keypad The alphanumeric keypad is used for entering texts Button Description A Z Characters in alphabetical order Spc Enters a space character A space character is displayed as under score_ Del Deletes the previous character Decision buttons Certain functions must be addition...

Page 19: ...splay During booting version number and date of creation are displayed If the program data is not available or corrupt this er ror message is displayed Service hotline report When booting the display those job and parameter values are loaded which were active when the display was last switched off Start screen During detection and ini tializing of the peripheral equipment the start screen is displ...

Page 20: ...Service button 0 8 0 Menu Speed Total sheet counter Batch size counter Pressing this button displays the menu Batch number for 5 seconds Single sheet Menu Fans Menu Customer ser vice Info Service Menu Counter Menu Sheet size Menu Job Paper thickness Menu Speed Show or hide the ad justment buttons To accelerate 1 0 or 0 1 The feeder speed and delivery device speed are changed by the same amount Dis...

Page 21: ...enu Modifying batch size The batch size deter mines the number of sheets that are counted for a stack Set counters Total sheet Batch size and Batch number to zero This function cannot be undone using the Undo button Menu Batch size Menu Batch number Menu Batch interval Menu Sheet counter Discard modifications and display the main menu Apply modifications and display the main menu Editable value Cu...

Page 22: ...5 0 Menu Modifying sheet counter The sheet counter de fines the number of sheets used for pro cessing Discard modifications and display the menu Counters Provisionally apply modifications and display the menu Counters Discard modifications and display the menu Counters Provisionally apply modifications and display the menu Counters Discard modifications and display the menu Counters Provisionally ...

Page 23: ...ed the menu en try sequence is started otherwise the main menu appears Active paper stocks highlighted green Menu Modifying sheet length and width Discard modifications display the menu Sheet size Apply modifications and display the menu Sheet size Discard modifications display the menu Pa per size basic Apply modifications and display the menu Paper size basic Adjusted editor value paper length a...

Page 24: ... max Line 2 Can be used for order name This field must not be left blank 16 characters max Position of the displayed job in the job list Search field for line 1 or 2 depending on setting 16 characters max Selected job Standardized sheet format and sheet length Date and time of crea tion Display the menu with selection via filter Display menu Job Load selected job and display the main menu Using th...

Page 25: ... main menu Button to delete the search field Deletes the last char acter in the search field Button to switch be tween line 1 and 2 for entering characters Display menu Job Save job and display the main menu If the job already exists use to acknowledge or dis card Button to clear the ac tive line Deletes the last char acter in the active line Buttons to scroll for wards or backwards Only jobs matc...

Page 26: ... same as in Load ing job For the duration of the erase or sore opera tion the hourglass ap pears Display the menu with selection via cursor Switch between search field line 1 or 2 deletes the current search field Display menu Job Delete selected job The function must be acknowledged or dis carded using the but tons VIVID VIVID ...

Page 27: ...hiding the setting buttons for suc tion feeder Showing hiding the setting buttons for blower feeder Discard modifications and display the main menu Apply modifications and display the main menu Single sheet Switches the function of the button with a dual function Menu Information Menu Password for viewing the menu Ser vice Menu Spacing marked in red off Menu Double sheet detection marked in red of...

Page 28: ...r vice Machine type Folding and creasing section Menu Warnings The button is only available if there is an active malfunction Total counter not resettable Switching spacing on and off marked in red off Menu Vacuum length can only be selected when spacing is active Menu Sheet distance can only be selected when spacing is active Single sheet Discard modification and display menu Cus tomer service In...

Page 29: ...heet detector optional Switching double sheet detection on and off marked in red off Single sheet Discard modification and display menu Cus tomer service Info Service Apply modification and display menu Custom er service Info Ser vice Discard modifications and display the menu Spacing Apply modifications and display the menu Spacing Discard modifications and display the menu Spacing Apply modifica...

Page 30: ...u Adopt modification and display Customer service Information service menu Viewing hiding the setting buttons In the range of 1 to 10 the value is changed in increments of 1 in the range of 10 to 100 in increments of 10 Discard modification and display menu Cus tomer service Info Service Apply modification and display menu Custom er service Info Ser vice Display menu Custom er service Info Ser vic...

Page 31: ...error occurs during operation the error display is activated Depending on the error type and its status active or inactive the display is automatically acknowledged Undo button and the previous menu is dis played Some errors are only active for a brief moment and are to be seen as inactive errors on the error display If an active error is acknowledged the error display is displayed again Returns t...

Page 32: ... data error Errors that are acknowledged automatically when the condition is inactive Hood Error fan Paper size incorrectly Error icons Active Inactive Description Paper jam possible sheet running error Double sheet detected Motor error Emergency stop active External emergency stop active Hood open Feeder paper stack empty Setup data error load data from the memory data could not be read Replace b...

Page 33: ...ed on Is any LED on the control panel flashing or does an alarm sound NO YES NO YES YES YES Are both guide angles positioned correctly Is the down holder position correctly Is the speed set to maximum Is the infeed conveyor adapted for the sheet thickness in the height Chapter 7 2 Is the stacking table height setting chapter 7 2 adjusted correctly Is the paper weight and size within the range of t...

Page 34: ...Operating manual Omni Flow Edition 1 0 09 2017 32 32 Notes ...

Page 35: ...d be chargeable Your Matrix Laminator rollers are covered against manufacturing defects the warranty does not cover against any damages caused by operator misuse Your warranty will be void if the System has been modified by a third party not approved by the manufacturer Vivid Laminating Technologies to carry out such alterations E O E Original Instructions Vivid Laminating Technologies Ltd Matrix ...