Vollrath Stoelting F212, Operator'S Manual

Page 1: ...Model F212 OPERATORS MANUAL Manual No 513675 Rev 0 ...

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Page 3: ...s built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the machine contact Stoelting Stoelting Foodservice Equipment 502 Highway 67 Kiel WI 53042 1600 U S A Main Tel 800 558 5807 Fa...

Page 4: ...pecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper ac...

Page 5: ... Machine 6 3 4 Sanitizing 7 3 5 Freeze Down and Operation 8 3 6 Mix Information 8 3 7 Removing Mix From Machine 8 3 8 Cleaning the Machine 8 3 9 Disassembly of Machine Parts 8 3 10 Cleaning and Sanitizing The Machine Parts 9 3 11 Sanitize Machine 9 3 12 Routine Cleaning 9 3 13 Preventive Maintenance 10 3 14 Extended Storage 10 4 Troubleshooting 4 1 Light Indicators 11 4 2 Troubleshooting 11 5 Repl...

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Page 7: ...ne is gravity fed The machine is equipped with fully automatic controls to provide a uniform product The machine will operate with almost any type of shake mix This manual is designed to help qualified service personnel and operators with the installation operation and maintenance of the Stoelting F212 gravity machine Figure 1 1 Model F212 ...

Page 8: ...315 lbs 142 8 kg 410 lbs 185 9 kg Electrical 1 Phase 208 240 VAC 60Hz running amps 10A connection type NEMA6 20P power cord provided Compressor 12 000 Btu hr Drive Motor 3 4 hp Air Flow Air cooled units require 3 7 6 cm air space on both sides Plumbing Fittings Water cooled units require 3 8 N P T water and drain fittings Hopper Volume 7 gallon 26 50 liters Freezing Cylinder Volume 2 gallon 7 57 l...

Page 9: ...ys and request inspection The customer must place claim for damages and or shortages in shipment with the carrier Stoelting Inc cannot make any claims against the carrier 2 3 MACHINE INSTALLATION Installation of the machine involves moving the machine close to its permanent location removing all crating set ting in place assembling parts and cleaning A Uncrate the machine B Accuratelevelingisneces...

Page 10: ...Operators Manual 513675 4 F212 Model Machines ...

Page 11: ...d G Donotoperateunderunsafeoperatingconditions Neveroperatethemachineifunusualorexcessive noise or vibration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is required that the op erator know the function of each operating control Refer to Figure 3 1 for the location of the operating controls on the machine A Spigot Switch Thespigotswitchwillautomaticallystarttheauger...

Page 12: ...prevents the auger from turning when the front door is removed The switch is open when the door is not in place and closed when the door is properly installed G Dispense Rate Adjuster The dispense rate adjustor limits the opening of the spigot and is located under the header panel to the immediate right of the spigot handle Turning the knob counterclockwise will decrease the dispense rate 3 3 ASSE...

Page 13: ... than 2 gallons of 90 to 110 F 32 to 43 C water Check the strength of the sanitizing solution Use a chlorine test strip and color chart to make sure the solution has 100 ppm Any sanitizer must be used only in accordance with the manufacturer s instructions B Place the mix inlet regulator into hopper C Insert the bushing into the bottom of the hopper agitator and put the agitator onto the shaft in ...

Page 14: ...has been stored at elevated tempera tures will produce poor quality product with a bad taste and unacceptable appearance To retard bacteria growth in dairy based mixes the best storage temperature range is between 33 to 38 F 0 5 to 3 3 C Some shake mixes tend to foam more than others If foam appears in the hopper skim off with a sanitized utensil and discard 3 7 REMOVING MIX FROM MACHINE To remove...

Page 15: ...hey will mar the finish To disassemble the machine refer to the following steps A Remove the drive cap from the agitator and remove the agitator Remove the bushing from the bottom of the agitator B Remove the front door by turning the circular knobs and then pulling the door off the studs C Remove the o ring from the groove in the front door D Remove the auger support bushing E Remove the spigot b...

Page 16: ...if necessary 2 Remove the drip tray and drain tray Clean the areaaaroundthetrayandthefrontofthemachine with a soap solution C QUARTERLY Air Cooled Hopper Condenser The condensers are copper tube and aluminum fin type Condensing is totally dependent upon airflow A plugged condenser filter condenser or restrictions in the louvered panel will restrict airflow This could increase the hopper temperatur...

Page 17: ...not sensed the machine will wait 7 minutes and try to sense current with another 3 second pre stir After the third attempt the compressor will run on timers N A Operation Every 10 minutes the machine will run for 30 seconds Timers or until the consistency sensor is satisfied Timers Off Corrective Action Standby Mode ends when the spigot is opened or when the CLEAN OFF ON switch is moved to OFF pos...

Page 18: ...ly thawed 4 Front door has frozen product or is clogged 4 Turn Clean Off On switch to Clean for 5 minutes then restart Drive belt slipping or squealing 1 Not tensioned properly 1 Adjust belt tension 2 Worn drive belt 2 Replace drive belt 3 Freeze up Auger will not turn 3 Turn Clean Off On switch Off for 15 minutes then restart Rear auger seal leaks 1 Outside surface of rear auger seal is lubricate...

Page 19: ...arts 3 324141 Decal Caution Rotating Blades 1 324200 Decal High Pressure Cut Out 1 324208 Decal Attention Refrigerant Leak Check 2 324242 Decal Temperature Adjustment 1 324393 Decal Stoelting Swirl Logo 1 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 2 324803 Decal Domed Stoelting Logo Large Header Panel 1 324804 Decal Domed Stoelting Sw...

Page 20: ...ger Support 1 162155 Blade Scraper 2 336589 Door Front 1 482019 Knob Front Door Black 4 624614 5 O Ring Spigot 5 Pack 2 624678 5 O Ring Rear Seal Black 5 Pack 1 625314 O Ring Front Door Black 1 666786 Seal Rear Auger Black 1 3177738 Spigot Body 1 4177749 Auger Shaft 1 336589 3177738 625314 149002 4177749 162155 666786 624678 624614 ...

Page 21: ... 314187 2202074 Part Description Quantity 221164 Bushing Agitator Bottom Center Post 1 232086 Cap Drive 1 314187 Cover Hopper 1 417010 Grid Drip Tray 1 624607 O Ring Mix Inlet 2 744287 Tray Drip 1 744608 Tray Drain 1 2202074 Mix Inlet Assembly 1 2204302 Agitator Hopper 1 221164 2204302 232086 ...

Page 22: ...Operators Manual 513675 16 F212 Model Machines ...

Page 23: ...ions remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Start Up and Training Checklist for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packaging crating...