Volvo Penta VolvoPenta IPS Autopilot System DPU Installation And Connections Download | Manualshive

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Volvo Penta IPS

Autopilot

System

DPU Installation

and System

Connections

Document Number: 870543

Date: July 2006

87054_3.book Page 1 Tuesday, July 18, 2006 8:49 AM

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Summary of Contents for VolvoPenta IPS Autopilot System DPU

Page 1: ...VolvoPentaIPS Autopilot System DPUInstallation andSystem Connections DocumentNumber 87054 3 Date July2006 ...

Page 2: ...t AutoLearn AutoRelease AutoSeastate AutoTack AutoTrim FastTrim GyroPlus RayGyro RayPilotandWindTrimaretrademarksofRaymarine Ltd Handbookcontents Raymarine Ltd2005 2006 Installation Procedures 1 1 Introduction TheVolvoPentaIPSAutopilotSystemconsists of anIPSS3GCourseComputer corepackandanIPSDPU TheIPSS3GcorepackcontainsaCourseComputerandafluxgatecompass There isnoneedtofitadriveunitorrudderfeedbac...

Page 3: ...7 8001 Control Head IPS S3G Course Computer to Volvo Penta autopilot interface Grounding cable 2 meters Plug to unterminated supplied with the S3G D8035 2 Terminator Plug SeaTalk2 Cable 1 0 meter Plug to unterminated SeaTalk2 Cable 0 4 meter Plug to unterminated x2 NMEA 0183 Cable 0 4 meter unterminated Data Processing Unit DPU Tie Wraps SeaTalk Cable 1 meter to unterminated 5 way Junction Block D...

Page 4: ...izedRaymarine ServiceRepresentative fitsthisproduct WARNING TheDPUandS3GCoursecomputerarenotsuitableforuseinthe vicinityofengines fueltanksorinanyotherareaswherefuel vaporislikelytobepresent WARNING Makesureyouhaveswitchedoffthepowersupplybeforeyou startinstallingthisproduct WARNING Navigationaid Althoughwehavedesignedthisproducttobeaccurateand reliable manyfactorscanaffectitsperformance Asaresult...

Page 5: ...posal Whenyouwanttodisposeofthisproduct forexample attheendofits workinglife pleasedosoinaccordancewithlocalregulations 1 4S3GCourseComputer PleaserefertotheSmartPilotCommissioningGuidefordetailedinstallation instructionsfortheIPSS3G andfluxgate compass 1 5 ControlHead PleaserefertotheControlHeadinstallationsheetfordetailedinstallation instructions 1 6 DataProcessingUnit DPU D5536 1 5 9 in 150 mm ...

Page 6: ... fromradioreceivingequipment Thereisreasonableaccess forinstallationandservicing FittingtheDataProcessingUnit FittheData ProcessingUnittoaverticalsurface asfollows 1 Removethe outercover 2 PlacetheDPUintherequiredpositionandmarkthepositionofthefixing holes 3 Usinga1 8in 3 5mm drill drillapilotholeforeachofthetwofixingscrews 4 Screwoneoftheself tappingscrewsprovided No8x1in intoeachhole so eachscre...

Page 7: ... alwaysuseagoodqualitydeck gland Wherecablesarefedthroughholes alwaysusegrommetstopreventchafing Securelongcable runssotheydonotpresent ahazard Wherever possible route cablesawayfromfluorescentlights enginesand radiotransmittingequipment asthesemaycauseinterference Identifyingcables SeaTalk SeaTalk2 andNMEA2000busesareusedinthissystem SeaTalkusesa3 corecable SeaTalk2 andNMEA2000usea5 core screened...

Page 8: ...tedSeaTalk2 cables SeaTalkandNMEA2000connections 1 8 Systempower CAUTION Incorrectlyconnectedpowersuppliescouldcausedamagetothe system THEDPU ISPOWEREDVIATHESEATALKCONNECTION DONOTCONNECTANY OTHER POWERSOURCETOTHEDPU SeaTalk SeaTalk2 andNMEA2000 Wire Function Wire Function Red 12V Shield Screen Uninsulated 12V Red 12V Yellow Data Black 12V White Signallinehigh Blue Signallinelow D5786 2 SeaTalk co...

Page 9: ...e SmartPilot computer Single power supply SmartPilot controller SeaTalk instruments SeaTalk SeaTalk SeaTalk SeaTalk bus D9246 1 DPU Computer power supply via breaker fuse SmartPilot computer Separate SmartPilot computer and instrument power supplies SmartPilot controller SeaTalk instruments SeaTalk bus SeaTalk SeaTalk SeaTalk SeaTalk Instrument SeaTalk bus 12 V power supply via breaker fuse rated ...

Page 10: ...or coded springretentionconnectors Tomakeasecure connectiontoaspringretentionconnector preparethecableforconnection then use themethodillustratedbelowtoconnecteachwire 1 10 ConnectionstoDPU Thediagrambelowillustratestheconnectionsthatarerequiredtoandfromthe DPU Ferrites Ensurethat allcables connectedtothe DPUhaveaclip onferrite fitted 50 mm 9 mm D5905 1 9 mm D5907 1 ...

Page 11: ...dandblack terminalsonthe DPU Ensurethe remainingwiresaresuitablycutback and insulated PlugtheotherendintotheSECONDterminalofa5 waySeaTalk2 connectorblock NMEA0183 ConnecttheNMEA0183terminalontheDPUtotheNMEA1terminalontheS3G coursecomputer Ensurethatthe followingconnectivityisachieved SeaTalk2 Connector Block SeaTalk NMEA 0183 D8037 2 NMEA 2000 Yellow grounding cable RF ground 1 2 3 4 5 DPU to Volv...

Page 12: ...nectionsnowneedtobemade tothe5 wayconnectorblock SeaTalk2 terminator PlugtheSeaTalk2 terminatorintotheCENTERterminalonthe5 waySeaTalk2 connectorblock Groundingthesystem InordertomeetthesystemEMCspecification theSeaTalk2 cablescreenmustbe connectedtothe vessel sRF groundpoint Using the grounding cable Raymarineprovideamade up RFgroundingcablethatyouarerecommendedto use togroundthesystem Thegroundin...

Page 13: ...enta PartNumber3819744 comprising of aGateway Y split Assembly instructionandtwotie wraps PlugtheLONGSeaTalk2 cableintotheFIFTHterminalofthe5 waySeaTalk2 connectorblock Threadthecable intothe junctionbox andconnect totheconnectorblock Then threadthebareendoftheRaymarineVPinterfacecable intothe junction boxandconnecttotheconnectorblock Ensurethatthe wire colorsmatch CAUTION DoNOTconnecttheRaymarine...

Page 14: ...LTILINK endsofthe Y splitcable 1 13 EMCConformance Alwayschecktheinstallationbeforegoingtoseatomakesurethatitisnot affectedbyradiotransmissions enginestartingetc 1 14 Post installationChecks Beforeyouproceedtothecommissioningstage itisimportanttoverifyyour installation Pleasefollowthesesimpleproceduresbefore commissioning D7941 1 MULTILINK MULTILINK 3 D7942 2 MULTILINK MULTILINK MULTILINK MULTILIN...

Page 15: ...nectionsattheDPUandthattheyare seated properlyintheconnector iv ChecktheNMEAIN connections attheS3Gandthattheyareseated properlyintheconnector 2 Drivetheboatataslowspeed approximately5knots andpress AUTOon thecontrolunit Yourboatshouldcontinueonits currentheading If thecontrolunitreads NO IPS thenrepeatthewiringchecksinstep1 3 Useeitherthe 10or 10keysortherotarycontroltomakeacoursechange Yourboats...

Page 16: ...Block Volvo Penta IPS Autopilot System Connections Single power supply Yellow grounding cable ST6001 Control Head RS125 GPS RF ground Compass Junction Box IPS Data Processing Unit D8055 3 S3G Course Computer 1 2 3 4 5 to Volvo Penta Autopilot Interface Unit CAUTION DO NOT CONNECT TO NMEA2000 BUS ...

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