VOP CeramicMaster E1000, User Manual

Page 1: ...Ceramic Master Е1000 en v3 1 Furnace for NORMAL and PURE ceramics CeramicMaster Е1000 USER MANUAL ...

Page 2: ... ERRORS AND FOLLOWING ACTIONS 7 IMPORTANT PRACTICAL INFORMATION 8 EXCANGE OF DATA AND FIRMWARE BETWEEN THE FURNACE AND PC Transfer of programs from PC to the Ceramic Master PRESS furnace Transfer of programs from the Ceramic Master PRESS to PC Transfer of a LOG file from the Ceramic Master PRESS furnace to PC Reloading of the control program flash 9 TECHNICAL DATA 10 MAINTENANCE 11 AUTOCALIBRATION...

Page 3: ... be purchased separately For more information see section 11 AUTOCALIBRATION However inappropriate use may damage the equipment and be harmful to personnel Please observe the relevant safety instructions and read the Operating Instructions carefully We wish you pleasant and fruitful work with the CERAMICMASTER Е1000 SYMBOLS This symbol indicates that there is high dangerous tension under the bonne...

Page 4: ... alter the device the notices and stickers must be kept in good condition so that they are easily readable they should not be removed the machine must not function in case of being damaged and in position to injure the staff or a third person keep the cables out of heat oil and coarse objects do not catch the device by the cable when you move it switch off the furnace and pull out the plug of the ...

Page 5: ...Ceramic table 3 Lift table 4 Cooling pad 5 Front panel 6 Fan 7 Mains switch 8 Mains fuses 9 Plug of power cord 10 Plug of pump s power cord 11 Fuse for pump 12 Plug of RS232 13 Nozzle of pump s hose 14 Hose of the pump 15 Adapter 16 Vacuum pump 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 ...

Page 6: ...t pump supply cable to the terminal with label VACUUM PUMP on the rear panel Connect the power supply cable to the terminal with label POWER on the rear panel Connect vacuum hose to the vacuum fitting with label VACUUM on the rear panel The net switch is on the rear panel on the right Put the furnace in a position which enables its easy engaging turning off from the master switch as well as from t...

Page 7: ...meter value in a programming mode STOP stops the program at any moment stops the movement of the table at any position cancels all changes of the chosen parameter in a programming mode recovers the normal working mode of the furnace after error closes manually the furnace The button can increase decrease the chosen parameter value with 100 by pressing it while turning the multi functional rotary k...

Page 8: ...IGHT it shows the name of current program Indicator 1 the furnace is in the phase when the temperature increases until it reaches the value at which the drying procedure starts Indicator 2 the furnace is in the phase of first drying Indicator 3 the furnace is in the phase of second drying Indicator 4 the furnace is in the phase of first firing Indicator 5 the furnace is in the phase when the tempe...

Page 9: ...n red and you can see on the display Рхх VIEW DATA ENTRY TEMP xxxx This is the first parameter Turn left right the MFRK in order to chose the parameter you want to change Press button RUN in order to chose the value of the parameter you want to change If you have chosen the first parameter you would see on the display Рхх EDIT DATA ENTRY TEMP xxxx Indicator of the button RUN turns off and the red ...

Page 10: ...e changed from 0s to 1h increase rate of the temperature at a medium position of the table Its value is from 30 C min to 200 C min This parameter can be skipped drying temperature at a medium position of the table Its value is from the value of parameter ENTRY TEMP C to the value of parameter FIRE1 TEMP 20 C This parameter can be skipped time for maintaining of the drying temperature at a medium p...

Page 11: ...e VSTOP TIME Its value is from 0 C to 1250 C If its value exceeds the value of the parameter FIRE2 TIME vacuum will never start This parameter can be skipped time which defines the stop of the vacuum It starts after the firing chamber temperature reaches the value of the parameter VSTOP TEMP It can be changed from 0s to 1h This parameter can be skipped level of the vacuum You can set values betwee...

Page 12: ...n SKIP exert influence on the programming of the adjacent temperature parameters The difference between the values of the parameters ENTRY TEMP and DRY2 TEMP can t be lower than 20 C For instance supposing that the defined value of the parameter ENTRY TEMP is 500 C then the value of the parameter DRY2 TEMP can be 520 C or more There is a possibility for fast changing of parameters which have TEMPE...

Page 13: ...required during drying 83 93 The position sensor for the table for drying is not reached for the required time during opening 84 The upper position sensor of the table closing is not reached for the required time 78 86 94 The lower position sensor for the table is not reached for the required time during opening of the furnace 76 The time for opening is over during the program controlled mode 90 T...

Page 14: ... 121 ENTRYTEMP 750 122 ENTRYTEMP DRY2TEMP 20 123 DRY2RATE 30 or DRY2RATE 200 124 FIRE1RATE 30 or FIRE1RATE 200 125 FIRE2RATE 30 or FIRE2RATE 200 126 DRY2TEMP FIRE1TEMP 20 127 FIRE1TEMP FIRE2TEMP 20 128 FIRE2TEMP 1200 129 COOL1TEMP ENTRYTEMP 20 130 COOL1TEMP FIRE2TEMP 20 131 VRUNTEMP 1250 132 VSTOPTEMP 1250 133 VACLEVEL 971 134 VACLEVEL 100 135 PR_RATE 20 or PR_RATE 30 When any error appears it is ...

Page 15: ...mber has not decreased by more than 15 degrees the current program will continue from the stage at which it has been stopped 7 2 If the temperature in the chamber has decreased by more than 15 degrees the following message will appear on the display LONG TIME POWER OFF In this case the program cannot continue You have to press the button STOP in order to exit this state The total number of the pro...

Page 16: ...program and perform following settings Com x Serial port number Baud Rate 9600 Data 8 bit Parity none Stop 1 bit Flow Control none Transmit Delay 0ms 10ms Enter the menu File Send File and perform following settings Options select binary Enter the file name where the programs are to be loaded from Press the PROG button of the furnace Select the function Open from the PC A message on the furnace di...

Page 17: ...transfer of data from the furnace to the PC start the program Teraterm Pro Open the menu SETUP Serial Port and perform following settings Com x Serial port number Baud Rate 9600 Data 8 bit Parity none Stop 1 bit Flow Control none Transmit Delay 0ms 10ms Go to the menu File Log and perform following settings Options select binary Enter the file name where the programs are to be saved and select fun...

Page 18: ...r on the furnace display Send log file to PC From the PC start the program Teraterm Pro Enter the SETUP Serial Port menu and perform following settings Com x Serial port number Baud Rate 9600 Data 8 bit Parity none Stop 1 bit Flow Control none Transmit Delay 0ms 10ms Go to the menu File Log and perform following settings Options binary Enter the file name where the coded data from the furnace to b...

Page 19: ...sec If within 10 seconds the SPACE bar of the PC is not pressed the furnace will exit from the procedure However if the SPACE bar is pressed within 10 sec then the internal program of the furnace will be deleted and the furnace will wait to load the new program which is in HEX format file This is done in the following way In the program Teraterm Pro go to the menu File Send File menu and perform f...

Page 20: ...in normal dental premises up to 2000 m altitude above sea level 13 The maximum relative humidity of the air must be 80 for temperatures up to 31 С decreasing lineally to 50 relative humidity for temperature 40 С 14 Working modes 14 1 Programming mode Programming of the parameters is fully described in chapter 7 PROGRAMMING 14 2 Working mode It shows the number of the executed program and the param...

Page 21: ...ation kit is put in place on the tray The connector is plugged in the socket labeled ACAL This socket is located at the rear side of the furnace After plugging on the upper left corner of the display the sign appears Start any program After about 2 hours the program ends If during the execution of the program there was a problem and the silver wire is disconnected when calculating coefficient was ...

Page 22: ...the auto calibration kit Place the working ceramic tray again Press the STOP button Once you press the STOP button the furnace is restarted and is ready for operation Furnace CERAMICMASTER PRESS 1 pc Vacuum pump PVD M22 1 pc Power cable 1 pc Flexible tube for the vacuum 1 pc Spare fuses 1 25А 250V 1 pc 8A 250V 2 pc User Manual VOP Ltd 2140 IZ Microelectronika Botevgrad Bulgaria Теl 0723 66303 Теl ...

Page 23: ...er E1000 WARRANTY SHEET VOP Ltd warrants the consumer for proper operation of all parts and materials in this product during a period of 12 months since the day of its purchase During this period VOP Ltd or its authorized persons will repair on its own account all defects which have occur during the normal operation of the machine Defects caused by improper transportation storage and manipulation ...