VORON STEALTHBURNER, Manual

Page 1: ...1 WWW VORONDESIGN COM VERSION 2022 08 16 VORON STEALTHBURNER We build space shuttles with gardening tools so anyone can have a space shuttle of their own VORON ...

Page 2: ... machine can maim burn and electrocute you if you are not careful Please do not become the first VORON fatality There is no special Reddit flair for that Please read the entire manual before you start assembly As you begin wrenching please check our Discord channels for any tips and questions that may halt your progress Most of all good luck THE VORON TEAM ...

Page 3: ...3 WWW VORONDESIGN COM TABLE OF CONTENTS Introduction Hardware Overview ClockWork2 Tool Cartridge StealthBurner X Carriage ADXL Mount Next Steps 04 07 8 10 36 44 58 68 70 ...

Page 4: ...AYER HEIGHT Recommended 0 2mm EXTRUSION WIDTH Recommended Forced 0 4mm INFILL TYPE Grid Gyroid Honeycomb Triangle or Cubic INFILL PERCENTAGE Recommended 40 WALL COUNT Recommended 4 SOLID TOP BOTTOM LAYERS Recommended 5 PRINT IT FORWARD PIF Often times community members that have issues printing ABS will bootstrap themselves into a VORON using our Print It Forward program This is a service where ap...

Page 5: ...ual QUANTITY REQUIRED Example a _z_belt_clip_lower_x4 stl If any file ends with _x that is telling you the quantity of that part required to build the machine FILE NAMING By this time you should have already downloaded our STL files from the Voron GitHub You might have noticed that we have used a unique naming convention for the files This is how to use them INTRODUCTION CLEAR TRANSPARENT Example ...

Page 6: ...please include the relevant page numbers and a short description annotated screenshots are also very welcome We periodically update the manual based on the feedback we get THIS IS JUST A REFERENCE This manual is designed to be a simple reference manual Building a Voron can be a complex endeavour and for that reason we recommend downloading the CAD files off our Github repository if there are secti...

Page 7: ...ERSUNK SCREW FHCS Metric fastener with a cone shaped head and a flat top ISO 10642 HEAT SET INSERT Heat inserts with a soldering tip so that they melt the plastic when installed As the plastic cools it solidifies around the knurls and ridges on the insert for excellent resistance to both torque and pull out WASHER Usually stamped from sheet metal this type of spacer is not as consistent in thickne...

Page 8: ...8 WWW VORONDESIGN COM ...

Page 9: ...9 WWW VORONDESIGN COM Voron StealthBurner Voron ClockWork2 Extruder Voron StealthBurner Tool Cartridge ADXL Sensor Mount OVERVIEW ...

Page 10: ...10 WWW VORONDESIGN COM VORON CLOCKWORK2 ...

Page 11: ...This design relies heavily on heat set inserts Make sure you have the proper inserts check the hardware reference for a close up picture and the Sourcing Guide for dimensions If you ve never worked with heat set inserts before we recommend you watch the linked guide HEAT SET INSERTS ...

Page 12: ...bottom heatset insert needs to sit below the surface of the printed part Mind the cutout in the part and make sure to install it straight HEAT SET INSERTS BELOW SURFACE The top heatset insert needs to sit below the surface of the printed part ...

Page 13: ...se a toolhead PCB add additional heat set inserts into locations highlighted below Heat Set Insert HEAT SET INSERTS HEAT SET INSERT Be careful when inserting this heat set insert It s easy to accidentally touch the left side of the part with the soldering iron ...

Page 14: ...hole pattern is usually found on generic cable chains IGUS CABLE CHAINS IGUS chains have 2 mounting holes Heat Set Insert HEAT SET INSERTS PRINTER SPECIFIC MOUNTS V2 Trident and Legacy use the same printed parts Extra parts are included for SwitchWire ...

Page 15: ...RTS FLUSH WITH SURFACE The heatset insert needs to sit flush or slightly below the surface of the printed part ACCENT PART Look for Voron heart next to the part It indicates that this is a part that is usually printed in the accent color ...

Page 16: ...16 WWW VORONDESIGN COM GUIDLER ARM M3x16 SHCS TOLERANCES EXTRUSION MULTIPLIERS AND YOU The part has tight tolerances If it doesn t fit together well the printed parts are likely over extruded ...

Page 17: ...sembly LUBRICATE BEARINGS A lubrication film is required to ensure smooth operation and longevity Refer to the Voron sourcing guide for lubricant options look for a light grease MIND ORIENTATION Make sure to orient the idler assembly as shown above ...

Page 18: ...rings will change the tension characteristics and have an impact on how well the tension mechanism works Consider buying the original Bondtech part as those are known to work well If sourced from a different vendor check if it s roughly 12mm long with an outer diameter of 6mm and a wire thickness of 1mm ...

Page 19: ...o insert them Avoid pressing on the inner ring of the bearing If the fit is too tight the printed parts are likely over extruded MR85 Bearing CHECK BEARING FIT The bearings must slip on and off the shaft easily to allow the gear to self centre Pressing the bearings on the shaft will damage them Lightly sand the shaft if required ...

Page 20: ...20 WWW VORONDESIGN COM MR85 Bearing MAIN BODY M3x6 FHCS BEARING FIT Fully seat the bearing into the plastic pocket Apply even pressure to insert them Avoid pressing on the inner ring of the bearing ...

Page 21: ...uality issues For best performance consider sourcing the original Bondtech parts INITIAL POSITION The final position is set later THREAD LOCKER The final position of the drive gear is set in a later step Common thread lockers have a long enough working time to complete the steps without issues Familiarize yourself with the steps on the next 3 pages before you apply thread locker Complete the steps...

Page 22: ...22 WWW VORONDESIGN COM MAIN BODY ...

Page 23: ... SHCS INITIAL ALIGNMENT CHECK Check if the filament path aligns with the toothed section of the drive gear MAIN BODY DON T OVERTIGHTEN Tighten until the plastic bends and cracks Back up 2 turns discard parts reprint and try again ...

Page 24: ...e when fully seated Depending on the shafts tolerances you may need to adjust the position of the drive gear or sand the face of shaft CHECK ALIGNMENT With the filament inserted verify if the filament path and drive gear are aligned Loosen the set screw and adjust the position of the drive gear if required INSERT FILAMENT Insert a piece of 1 75mm filament into the extruder DRIVE ALIGNMENT Filament...

Page 25: ...25 WWW VORONDESIGN COM TENSION ARM M3x25 SHCS DON T TIGHTEN The tensioning arm must move freely Tightening the bolt may lock it in place ...

Page 26: ...26 WWW VORONDESIGN COM M3x25 SHCS LATCH ...

Page 27: ...on will result in print issues ANTI SQUISH THINGYMAJIG Softer and flexible materials will deform and extrude poorly under too much tension ClockWork2 adds an adjustment feature to set the minimum distance between the drive gear and the idler limiting the squish on the filament and to prevent the gears from meshing too tightly or binding up the extruder ...

Page 28: ...28 WWW VORONDESIGN COM M3x30 SHCS NEMA14 Stepper STEPPER MOTOR ...

Page 29: ...GN COM M3 Washer M3x8 SHCS ACCESS HOLE The second motor bolt can be accessed from the front of the extruder STEPPER MOTOR DON T TIGHTEN The motor position will be adjusted in the next steps Don t fully tighten just yet ...

Page 30: ...you have a faint play SET GEAR MESHING Adjust the stepper motor position so that the motor and extruder gear teeth fully mesh overlap with each other There should be a very small gap between the faces of the gear teeth the gears must not press tightly against each other STEPPER MOTOR TIGHTEN WHEN DONE Don t forget to tighten the second motor bolt after adjusting ...

Page 31: ...31 WWW VORONDESIGN COM CABLE BRIDGE M3x20 SHCS ...

Page 32: ...32 WWW VORONDESIGN COM CABLE BRIDGE M3x8 SHCS ...

Page 33: ...33 WWW VORONDESIGN COM CABLE COVER M3x16 SHCS OPEN LATCH Undo the filament latch to expose the bolt pocket for the cable cover ...

Page 34: ...34 WWW VORONDESIGN COM ACCESS HOLE The bolt drive can be accessed from the front of the extruder DON T OVER TIGHTEN The bolt is threaded directly into plastic M3x6 BHCS CABLE COVER ...

Page 35: ...35 WWW VORONDESIGN COM StealthBurner development started on 2021 04 13 with a simple I m going to regret saying this but How hard could it be ...

Page 36: ...36 WWW VORONDESIGN COM ...

Page 37: ...ssembled in a similar manner For a full list of available mounts and their identification code see the readme file included in the toolheads folder PART MARKINGS MISSING CORNER CW1 CW2 We also provide tool cartridge parts for ClockWork1 and other extruders designed as an alternative to CW1 They are identical except for an opening in the highlighted corner to help with wire routing for those design...

Page 38: ...WW VORONDESIGN COM OPTION ADXL PCB MOUNT To use the optional ADXL PCB for Klipper s Input Shaper calibration add additional heat set inserts into the holes in highlighted location Heat Set Insert PART PREP ...

Page 39: ...39 WWW VORONDESIGN COM Revo Nozzle Revo HeaterCore Revo Voron Heatsink PART PREP ...

Page 40: ...e printed part Firmly hold the HeaterCore to prevent bending the Revo Nozzle It is critical that the Revo Nozzle is fully hand tightened into the heatsink You MUST bend the strain relief to achieve this HOTEND WIRE ROUTING Route the wires as shown to the right This is universal to all hotend types ...

Page 41: ...41 WWW VORONDESIGN COM M3x12 SHCS TOOL CARTRIDGE ...

Page 42: ...42 WWW VORONDESIGN COM M3x8 SHCS M3 MOUNTING BOLTS Cause we can that s why Other hotend designs may use different mounting hardware TOOL CARTRIDGE ...

Page 43: ...VORONDESIGN COM PTFE STICKOUT The PTFE tube should stick out 11mm above the surface of the printed part The stick out length might vary if you use an extruder other than the ClockWork2 TOOL CARTRIDGE PTFE Tube ...

Page 44: ...44 WWW VORONDESIGN COM ...

Page 45: ...45 WWW VORONDESIGN COM REMOVE SUPPORT Remove built in supports highlighted in the image with flush cutters SUPPORTS ...

Page 46: ...D LED RIGHT Index 2 TOOLHEAD LED LEFT Index 3 100mm 3x 0 16mm AWG26 30 DIN DOUT 5V GND DIN DOUT 5V GND To Controller Board LED WIRING Connect the OUT side of the LED to the IN side of the next LED in the chain Solder the wires as shown on the right Both the IN and the OUT wires must exit in the same direction in order to fit into the printed parts For Illustration Only Read LED Wiring Callout ...

Page 47: ...N LOGO LED LED DIFFUSER AND MASK The diffuser highlighted part is printed in a translucent filament to evenly spread the light The mask part to the left is printed in an opaque filament to prevent the light from leaking resulting in a crisp logo ...

Page 48: ...48 WWW VORONDESIGN COM LEDS TOOLHEAD LED LEFT TOOLHEAD LED RIGHT ...

Page 49: ...49 WWW VORONDESIGN COM LEDS DIFFUSER INSERTION Insert the printed parts and push them towards the front ...

Page 50: ...50 WWW VORONDESIGN COM LEDS ...

Page 51: ...51 WWW VORONDESIGN COM LED WIRE ROUTING Route the LED wires as shown wires exit on the right side ...

Page 52: ...52 WWW VORONDESIGN COM SUPPORT STRUCTURE The highlighted parts are build in support structures They are designed to break during the fan installation SUPPORTS ...

Page 53: ...NDESIGN COM FAN ORIENTATION Rotate the fan so that the wires exit on the top and the air is pushed inwards HOTEND FAN FAN INSERTION Insert the fan at a slight angle and clip it into place Mind the fan orientation ...

Page 54: ...54 WWW VORONDESIGN COM HOTEND FAN FAN WIRE ROUTING Route the fan wires as shown exiting on the right side ...

Page 55: ...W VORONDESIGN COM FAN PREPARATION Remove the front of the 5015 fan Clip off and file down the stock mounting ears There s a trimming jig STL included in the release to make this task easier PART COOLING FAN ...

Page 56: ...56 WWW VORONDESIGN COM PART COOLING FAN M3x6 FHCS ...

Page 57: ...57 WWW VORONDESIGN COM Yeah it went about as expected ...

Page 58: ...58 WWW VORONDESIGN COM X CARRIAGE ...

Page 59: ...W VORONDESIGN COM Heat Set Insert M3 Hex Nut PART PREP PRINTER SPECIFIC PARTS We provide different versions of the carriage to fit our different printer designs Be sure to pick the right one for your printer ...

Page 60: ...VORONDESIGN COM M3x8 SHCS X CARRIAGE FOLLOW BELTING AND X CARRIAGE INSTALLATION OUTLINED IN PRINTER MANUAL Consult the printer s manual for instructions on how to run the belts and details on carriage mounting ...

Page 61: ...61 WWW VORONDESIGN COM M3x30 SHCS M3x30 SHCS M3x12 SHCS X CARRIAGE ...

Page 62: ... VORONDESIGN COM M3x30 SHCS Omron Style Probe X CARRIAGE OTHER PROBE TYPES The picture shows the recommended Omron TL Q5MC probe Other probes with a similar form factor and characteristics might work as well ...

Page 63: ...63 WWW VORONDESIGN COM ADJUST PROBE POSITION The position can be fine tuned later Set an initial position of about 6mm below the plastic part ...

Page 64: ...64 WWW VORONDESIGN COM M3x8 SHCS CW2 MOUNTING ...

Page 65: ...65 WWW VORONDESIGN COM M3x8 SHCS CW2 MOUNTING ACCESS HOLE The bolt can be accessed from the front of the extruder ...

Page 66: ...66 WWW VORONDESIGN COM TOOL CARTRIDGE MOUNTING ...

Page 67: ...67 WWW VORONDESIGN COM M3x50 SHCS M3x25 SHCS SB MOUNTING 25MM BOLTS The bolts are slightly longer than necessary This is on purpose and a QOL feature The longer bolts prevents the front from falling off ...

Page 68: ...68 WWW VORONDESIGN COM ADXL345 MOUNT ...

Page 69: ...close to the mounting holes Make sure to install spacers to prevent damage to the board We included printable spacers in the release ADXL345 MOUNT ADXL MOUNT AND INPUT SHAPER CALIBRATION The ADXL is intended to be mounted only when doing vibration testing input shaper calibration and should not be left on the tool head during normal printing ...

Page 70: ...r toolhead Additional details about the build and background on advanced topics can be found on our documentation page linked below The software setup and other initial setup steps with your new printer can also be found on our documentation page We recommend starting here https github com VoronDesign Voron Stealthburner NEXT STEPS https docs vorondesign com DOCS ...

Page 71: ...ively you can use our subreddit https discord gg voron REPORTING ISSUES Should you find an issue in this document or have a suggestion for an improvement please consider opening an issue on GitHub https github com VoronDesign Voron Stealthburner issues When raising an issue please include the relevant page numbers and a brief description annotated screenshots are also very welcome We periodically ...

Page 72: ...72 WWW VORONDESIGN COM Github github com vorondesign Website www vorondesign com Discord discord gg voron VORON Docs docs vorondesign com ...

Page 73: ......