Wacker Neuson GP 2500A, Operator'S Manual

Page 1: ...www wackergroup com Generator GP 2500A OPERATOR S MANUAL 0160531en 002 1106 0 1 6 0 5 3 1 E N...

Page 2: ...enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outside and far away from wi...

Page 3: ...e Safety 10 3 5 Label Locations 11 3 6 Safety and Operating Labels 12 4 Technical Data 15 4 1 Generator 15 4 2 Engine 16 5 Operation 17 5 1 Determining Power Requirements 17 5 2 Outdoor Installation 1...

Page 4: ...6 2 Periodic Maintenance Schedule 26 6 3 Engine Oil 27 6 4 Servicing Air Cleaner 28 6 5 Spark Plug 29 6 6 Cleaning the Sediment Cup 30 6 7 Carburetor Adjustment 31 6 8 Adjusting Engine Speed 32 6 9 S...

Page 5: ...ed Follow operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Corporation The information contained in this manual was based on mac...

Page 6: ...ngs Where a warrantable condition exists Wacker Corporation will repair your portable generator at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This EECS is warr...

Page 7: ...sonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact your nearest authorized Wacker service center or call 1 800 770 0957 WHAT IS NOT...

Page 8: ...n which if not avoided could result in minor or moderate injury CAUTION Used without the safety alert symbol CAUTION indicates a potentially hazardous situation which if not avoided may result in prop...

Page 9: ...ed in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the...

Page 10: ...t least one meter three feet away from structures buildings and other equipment during use 3 2 16 ALWAYS keep the area immediately surrounding and underneath the machine clean neat and free of debris...

Page 11: ...osure to carbon monoxide can cause loss of consciousness and may lead to death 3 3 2 DO NOT smoke while operating the machine 3 3 3 DO NOT smoke when refueling the engine 3 3 4 DO NOT refuel a hot or...

Page 12: ...move the machine and allow the machine to dry before servicing 3 4 5 DO NOT service the machine if your clothing or skin is wet 3 4 6 DO NOT allow untrained personnel to service this equipment Only tr...

Page 13: ...GP 2500A Safety Information wc_si000149gb fm 11 3 5 Label Locations GND 88897...

Page 14: ...anual for instructions Use in a well ventilated area Do not use indoors or near open windows Fumes can cause death WARNING To reduce the risk of electrical shock read the operator s manual Improper co...

Page 15: ...wc_si000149gb fm 13 Electrical ground CAUTION Use only clean filtered gasoline fuel Check the fuel level Open the fuel flow valve Close the choke Turn the engine switch to the ON position Label Meanin...

Page 16: ...s A nameplate listing the model number item number revision number and serial number is attached to each unit Please record the information found on this plate so it will be available should the namep...

Page 17: ...2500 Continuous Output W 2250 Type Single voltage single phase Auto voltage regulator system AC Voltages Available volts phase 120 1 Frequency Hz 60 Power Factor 1 0 AC receptacles 125V GFI duplex 12...

Page 18: ...ES W20EPR U Electrode Gap mm in 0 7 0 8 0 028 0 031 Operating Speed Max rpm 3600 Air Cleaner type Dry type with oil wetted foam pre cleaner Engine Lubrication oil grade SAE 10W30 service class SF SE S...

Page 19: ...or appliance with questions regarding its power requirements CAUTION If a tool or appliance does not reach full speed within a few seconds when switched on turn it off immediately to avoid damage Appr...

Page 20: ...e generator must be installed indoors adequate ventilation or exhaust hoses must be provided When venting exhaust fumes make sure the exhaust piping is large enough to prevent excessive back pressure...

Page 21: ...e also affects the cooling capacity of air the higher the altitude the less dense the air is and thus the lower its ability to transfer heat For every increase in altitude of 500 m 1650 ft above 1000...

Page 22: ...ground source This ground connection must comply with National Electrical Code standards and state and local regulations 5 6 Operating Heavy Loads Limit operations requiring the maximum rated output...

Page 23: ...s Damaged extension cords can cause electrical shock resulting in serious injury or death DO NOT use worn bare or frayed cords Replace damaged cords immediately Use the chart below as a guide for sele...

Page 24: ...wc_tx000447gb fm 22 5 8 Control Panel GP 2500A See Graphic wc_gr002324 Ref Description Ref Description a GFI duplex receptacle 120V d GFI test button b Circuit breaker 20 Amp e GFI reset button c Dupl...

Page 25: ...king Do not run generator until the problem can be corrected To restore power to receptacle push the RESET button in If the RESET button pops out during operation stop the generator and check it and e...

Page 26: ...oil level in engine fuel level condition of air cleaner tightness of external fasteners condition of fuel lines Note The engine is equipped with an oil alert system If the oil level in the engine dro...

Page 27: ...pe d Note If the oil level in the engine is low the engine will not start If this happens check the oil level and add oil as needed 5 12 5 Open the choke as the engine warms b1 5 12 6 Allow the engine...

Page 28: ...ing After first 20 hrs Every 50 hrs Every 100 hrs Every 300 hrs Check the fuel level Check the engine oil level Inspect the air filter Replace as needed Check external hardware Clean the air cleaner e...

Page 29: ...interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid that drains off Dispose of this liquid in accordance with environmental protection...

Page 30: ...r other types of low flash point solvents for cleaning the air cleaner A fire or explosion could result To service 6 4 1 Remove the air cleaner cover a Inspect the element b for holes or tears Replace...

Page 31: ...g the engine Do not touch the muffler while it is hot Note Refer to the Technical Data for the recommended spark plug type and the electrode gap setting 6 5 1 Remove the spark plug and inspect it 6 5...

Page 32: ...ning the Sediment Cup See Graphic wc_gr000029 6 6 1 Turn the fuel valve off 6 6 2 Remove the sediment cup a and the O ring b 6 6 3 Wash both thoroughly in a nonflammable solvent Dry and reinstall them...

Page 33: ...roduces the highest rpm 6 7 4 After the pilot screw is adjusted turn the throttle stop screw b to obtain the standard idle speed See Technical Data Note On some engines the pilot screw is fitted with...

Page 34: ...remove and empty the sediment cup or fuel strainer 6 9 2 Disconnect the fuel line from the carburetor Place open end of fuel line into a suitable container and open fuel valve to drain fuel from tank...

Page 35: ...k only 6 11 Troubleshooting Problem Symptom Reason Remedy If engine doesn t start check that Engine switch is on Start Fuel valves under fuel tank and on engine are open Fuel tank has fuel Choke lever...

Page 36: ...l Clear Sh Shield P Pink W White Gr Gray LL Light blue Ref Description Ref Description Ref Description A Generator B Control Box C Engine Ref Description Ref Description 1 Main stator winding 7 Duplex...

Page 37: ...GP 2500A Maintenance wc_tx000448gb fm 35...

Page 38: ...Maintenance GP 2500A wc_tx000448gb fm 36 Notes...

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Page 40: ...02 0 Fax 49 0 89 3 54 02 3 90 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 2...